Intelligent Motion Systems MDrive34AC manual A-16, PM120 Gearbox Ratios and Part Numbers

Page 69

PM120 Gearbox Ratios and Part Numbers

MDrive42AC Plus2 Planetary Gearbox Parameters - PM120

	Permitted	Gearbox	Maximum		Output Side with Ball Bearing
	Permitted	Gearbox	Maximum	Maximum Load			Weight
	Output Torque	Efficiency	Backlash	(lb-force/N)			(lb/kg)
	(oz-in/Nm)			(lb-force/N)			(lb/kg)
	(oz-in/Nm)			Radial	Axial	Gearbox		with Flange
				Radial	Axial	Gearbox		with Flange

1-STAGE	7080/50.0	0.80	0.55°	135/600	27/120	64.4/1827		12.3/5.6
2-STAGE	21242/150.0	0.75	0.60°	202/900	40/180	89.5/2538		17.6/8.0
3-STAGE	42484/300.0	0.70	0.65°	337/1500	67/300	92.6/2625		22.9/10.4

Table B.6: Planetary Gearbox Specifications – PM120

*Gearbox without Flange †Gearbox with Flange

M10 x 0.866 (22.0) Deep*

4x 0.35 (Ø 9.0) Hole†

4.33 SQ. (110.0 SQ.)

3.50 SQ†.

(88.9 SQ.)

3.94 SQ.*

(100.0 SQ.)

			2.86 ±0.02*
			(72.7 ±0.5)	k1 ±0.02 (±0.5)
			or	k1 ±0.02 (±0.5)
	† 55.54)		2.53 ±0.02†	0.20*	0.079†
80.0)		32.0)	(64.2 ±0.5)	(5.0) or	(2.0)
80.0)		32.0)		0.59*	0.24†
3.15*	2.187	1.26Ø		(15.0)or	(6.2)
Ø (Ø or Ø (Ø		(Ø
					4.72	Plus
					120.0)	Plus
					Ø	MDrive42AC
					(Ø	MDrive42AC
	Ctrg. DIN 332-D M12			0.59†
	Ctrg. DIN 332-D M12			(15.0)
				(15.0)
			Key DIN 6885-A-10x8x50mm

	Dimensions in inches (mm)
Stages	K1	K1
	(Gearbox)	(NEMA Flange)
1-Stage	6.23 (158.2)	6.58 (167.2)
2-Stage	7.57 (192.4)	7.93 (201.4)
3-Stage	8.92 (226.6)	9.28 ( 235.6)

Figure B.9: PM120 Planetary Gearbox Specifications for MDrive42AC Plus2

PM120 Gearbox Ratios and Part Numbers

	Planetary	Ratio	Part Number
	Gearbox	(Rounded)	Part Number
	Gearbox	(Rounded)
	1-Stage	3.71:1	G2A1
	1-Stage	6.75:1	G2A3

	2-Stage	13.73:1	G2A4
	2-Stage	25.01:1	G2A9
	2-Stage	45.56:1	G2B4

	3-Stage	50.89:1	G2B5
	3-Stage	92.70:1	G2C1
	3-Stage	168.85:1	G2D1
	3-Stage	307.55:1	G2D5

Table B.7: PM120 Planetary Gearbox Ratios, Inertia Moments and Part Numbers

A-16	MDriveAC Plus Microstepping Hardware - Revision R031808
	Relevant to Firmware Version 3.0.02

Image 69

Contents 34 TM Excellence in MotionTM42TM OPERATING INSTRUCTIONSLow Voltage Installation Information inaccuraciesMDriveAC Plus Microstepping Revision R031808 Important information Qualification of personnelIntended Use This page intentionally left blank Part 1 Hardware Specifications Table Of ContentsPart 2 Interfacing and Configuration 1-13Section 2.4: Using User-DefinedSPI Section 2.3: Using the IMS SPI Motor Interface2-12 2-21Part 1: Hardware Specifications List Of FiguresPart 2: Interfacing and Configuration AppendicesPart 1: Hardware Specifications List of TablesPart 2: Interfacing and Configuration AppendicesConnect Opto Power and Logic Inputs Connecting AC PowerGETTING STARTED MDriveAC Plus MicrosteppingInstall the IMS SPI Motor Interface Connecting Parameter Setup CableMotion Settings DialogInput Settings Dialog Figure GS.2: MDriveAC Plus CDPART HARDWARE SPECIFICATIONS Excellence in Motion TMmICROSTEPPING Relevant to Firmware Version Page Intentionally Left BlankFeatures and Benefits ConfiguringSECTION Introduction to the MDrive34AC Plus Microstepping20 Microstep Resolutions up to Electrical Specifications General SpecificationsThermal Specifications I/O SpecificationsMDriveAC Plus Microstepping Setup Parameters Setup ParametersMotor Specifications DefaultDimensions in Inches mm Mechanical SpecificationsConnectors Control Knobavailable to interface to the 19-PinM23 Connector Pin Assignment and DescriptionNEED A CABLE? The following cordset isConnections Pin Assignment - P1 I/O, SPI and EncoderPin # FunctionOutside: Pins 1 Inside: Pins 13 -Options and Accessories Configuring Introduction to the MDrive42AC Plus MicrosteppingFeatures and Benefits Motor, Power Supply, and Drive Electronics20 Microstep Resolutions up to Thermal Specifications Electrical SpecificationsI/O Specifications Communications SpecificationsMDriveAC Plus Microstepping Setup Parameters Setup ParametersDefault Table 1.4.1: Setup ParametersDimensions in Inches mm Mechanical SpecificationsConnectors P1 P3Pin Assignment and Description available to interface to the 19-PinM23 ConnectorNEED A CABLE? The following cordset isConnections Pin Assignment - P1 I/O, SPI and EncoderPin # FunctionOutside: Pins 1 Inside: Pins 13 -Pin Pin Pin Parameter Setup Cable and Adapter Options and AccessoriesInternal Encoder Control KnobSection 2.2: Connecting SPI Communications PART INTERFACING AND CONFIGURINGSection 2.3: Using the IMS SPI Motor Interface Section 2.4 Using User-DefinedSPIRelevant to Firmware Version Page Intentionally Left BlankLogic Interface and Connection Isolated Logic Input Pins and ConnectionsOptically Isolated Logic Inputs MD-CS10x-000Wire Color ReferenceStep Clock Isolated Logic Input CharacteristicsDirection QuadratureQUADRATURE TIMING STEP/DIRECTION TIMINGUP/DOWN CW/CCW TIMING Figure 2.1.3: Clock Input Timing CharacteristicsMDriveACPlus Optocoupler ReferenceMicrostepping Optocoupler ReferenceMDriveACPlus Microstepping NPN Open Collector Interface SinkingPNP Open Collector Interface Sourcing Input Connection ExamplesSwitch Interface Sourcing Switch Interface SinkingFault Temperature Warning Output Switch Interface ExampleMinimum Required Connections Figure 2.1.7: Fault Output interfaced to an LEDFigure 2.1.8 Minimum Required Connections Connecting the SPI Interface Connecting SPI CommunicationsSPI Signal Overview +5 VDC OutputMDriveACPlus Microstepping #1 MDriveACPlus SPI Pins and ConnectionsMicrostepping #2 2-11Configuration Parameters and Ranges Using the IMS SPI Motor Interface InstallationColor Coded Parameter Values MDriveAC Plus Microstepping Setup ParametersIMS SPI Motor Interface Menu Options View Settings ScreenFile Perform File OperationRecall UpgradeHelp 2-14MSEL Microstep Resolution Selection 1.MSEL: Microstep Resolution SelectFactory Connected/Disconnected IndicatorExit HCDT Hold Current Delay TimeInput Clock Filter Settings Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock TypeFault Indication IMS Part Number/Serial Number ScreenMDriveAC Plus Microstepping Fault Codes The IMS SPI Upgrader Screen Upgrade Instructions2.Serial Number: the serial number of your unit Initialization Screen Communications Port OperationsPort Menu SPI Timing Notes Using User-DefinedSPICheck Sum Calculation for SPI SECTION2-22 SPI Commands and ParametersTable 2.4.1: SPI Commands and Parameters Relevant to Firmware VersionREAD WriteSPI Communications Sequence Relevant to Firmware Version Page Intentionally Left BlankAppendix B: Gear Boxes APPENDICESAppendix C: Optional Cables and Cordsets Appendix D: Interfacing an EncoderPage MDriveAC Plus Microstepping Motor Performance Motor SpecificationsMDrive34AC Plus Microstepping MDrive34AC – 120VACTriple Length Double LengthMDrive42AC Plus Microstepping MDrive42AC – 120VACSingle Length Motor SpecificationsDouble Length 1147 oz-in/810 N-cmMDrive with Planetary Gearbox APPENDIX BSection Overview Product OverviewExample Calculating the Shock Load Output Torque TABFigure B.1: MDrive23 Torque-SpeedCurve Table B.1: Planetary Gearbox Operating Factor Weight of A-11 Conveyor BeltA-12 A-13 A-14 Planetary Gearbox for MDrive34AC Plus2MDrive34AC Plus2 Planetary Gearbox Parameters PM81 Gearbox Ratios and Part NumbersPlanetary Gearbox for MDrive42AC Plus2 A-15PM105 Gearbox Ratios and Part Numbers PM120 Gearbox Ratios and Part Numbers A-16Installation Procedure for the MX-CC300-000 MD-CC300-000 USB to SPI Parameter Setup CableAPPENDIX C Optional Cables and CordsetsA-18 Determining the Virtual COM Port VCP A-19A-20 AdapterPin Assignment and Wire Colors MD-CS10x-000CordsetP1 - Expanded I/O Configuration FunctionTable C.2: Euro AC Wire Color Chart MD-CS20x-000Cordset3-PinEuro AC Connector MD-CS200-000APPENDIX D Pin ConfigurationMDriveAC Plus Microstepping Factory Mounted EncoderA-24 Encoder SignalsAPPENDIX E FeaturesLinear Slide Option MDrive34Plus Linear SlideSpecifications A-26Mechanical Specifications ScrewTWENTY-FOUR24 MONTH LIMITED WARRANTY OBTAINING WARRANTY SERVICEWARRANTY Excellence in Motion intelligent motion systems, INC