Intelligent Motion Systems MDrive34AC manual Low Voltage Installation Information, inaccuracies

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Low Voltage Installation Information

MDriveAC Plus Motion Control Hardware Reference Change Log

Date

Revision

Changes

 

 

 

03/07/2006

R030706

Initial Release

04/13/2006

R041306

Corrected Motor+Driver weight specification for MDM34AC Plus, added notes on recommended mating connector for

 

 

the M23 19-pin connector P1. Added MD-CS10x-000 and MD-CS-20x-000 To Appendix C.

 

 

 

05/04/2006

R050406

Removed Ambient Temperature Specification

 

 

 

05/25/2006

R052506

Replaced USB to SPI Cable Driver Installation with instructions relavent to Windows XP Service Pack 2.

 

 

 

03/02/2007

R030207

Reworked IMS SPI Motor Interface Section, added information relevant to UL recognition. Added Enable Active High/

 

 

Low parameter for SPI, changed temperature specification to: -40°C to +75°C (non-condensing humidity), measured at

 

 

the heat sink, and -40°C to +90°C (non-condensing humidity), measured on the motor.

 

 

 

12/17/2007

R121707

Minor updates and corrections. Made relevant to Firmware Version 3.0.02. Added Appendix for size 34 Linear slide.

 

 

 

03/18/2008

R031808

Added CW/CCW to the list of clock option labels for the differential input version. Functionality is the same as the

 

 

up/down clock type. Added qualification os personnel and intended use statements to inside front.

 

 

 

Low Voltage Installation Information

Certain practices must be followed when installing the AC motor drives in order to meet the requirements of the Low Voltage Directive 73/23/EEC and as amended by Directive 93/68/EEC. The AC motor drives are components intended for installation within other electrical systems or ma- chines. The system or machine builder must ensure their product complies with the applicable standards required for that equipment. The following information applies to the AC motor drives as far as the Low Voltage Directive is concerned.

1)The AC motor drives are designed to be installed in a pollution degree level 2 environment.

2)All control inputs and outputs are isolated from AC power with a basic insulation rating. The minimum clearance and creepage distance on the printed wiring board from the AC input to the control inputs and outputs is 3 millimeters. This is representative of an impulse rating of 4 KV (1.2/50 us) as referenced in standard EN50178.

3)The control inputs and outputs may require an additional level of protection against direct contact if such protection is required by the standards governing the overall system or machine and its intended environment. It is the machine builder’s responsibility to provide this protection if needed.

4)Be sure to wire the AC power and earth ground connection as shown in the operator’s manual.

5)All cautions and warnings listed throughout the operator’s manual must be followed to insure safe system operation.

UL Application Details and Conditions of Acceptance

The UL Application Details and Conditions of Acceptance are located on the wed at http://www.imshome.com/CE_conformity.html.

The information in this book has been carefully checked and is believed to be accurate; however, no responsibility is assumed for

inaccuracies.

Intelligent Motion Systems, Inc., reserves the right to make changes without further notice to any products herein to improve reliability, function or design. Intelligent Motion Systems, Inc., does not assume any liability arising out of the application or use of any product or

circuit described herein; neither does it convey any license under its patent rights of others. Intelligent Motion Systems and

TM are

trademarks of Intelligent Motion Systems, Inc.

 

Intelligent Motion Systems, Inc.’s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or injury. Per Intelligent Motion Systems, Inc.’s terms and conditions of sales, the user of Intelligent Motion Systems, Inc., products in life support or aircraft applications assumes all risks of such use and indemnifies Intelligent Motion Systems, Inc., against all damages.

MDriveAC Plus Microstepping

Revision R031808

Copyright © Intelligent Motion Systems, Inc.

All Rights Reserved

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Contents 42TM Excellence in MotionTM34 TM OPERATING INSTRUCTIONSMDriveAC Plus Microstepping Revision R031808 Low Voltage Installation Informationinaccuracies Intended Use Important informationQualification of personnel This page intentionally left blank Part 2 Interfacing and Configuration Table Of ContentsPart 1 Hardware Specifications 1-132-12 Section 2.3: Using the IMS SPI Motor InterfaceSection 2.4: Using User-DefinedSPI 2-21Part 2: Interfacing and Configuration List Of FiguresPart 1: Hardware Specifications AppendicesPart 2: Interfacing and Configuration List of TablesPart 1: Hardware Specifications AppendicesGETTING STARTED Connecting AC PowerConnect Opto Power and Logic Inputs MDriveAC Plus MicrosteppingMotion Settings DialogInput Settings Dialog Connecting Parameter Setup CableInstall the IMS SPI Motor Interface Figure GS.2: MDriveAC Plus CDmICROSTEPPING PART HARDWARE SPECIFICATIONSExcellence in Motion TM Page Intentionally Left Blank Relevant to Firmware VersionSECTION ConfiguringFeatures and Benefits Introduction to the MDrive34AC Plus Microstepping20 Microstep Resolutions up to Thermal Specifications General SpecificationsElectrical Specifications I/O SpecificationsMotor Specifications Setup ParametersMDriveAC Plus Microstepping Setup Parameters DefaultConnectors Mechanical SpecificationsDimensions in Inches mm Control KnobNEED A CABLE? Pin Assignment and Descriptionavailable to interface to the 19-PinM23 Connector The following cordset isPin # Pin Assignment - P1 I/O, SPI and EncoderConnections FunctionOptions and Accessories Outside: Pins 1Inside: Pins 13 - Features and Benefits Introduction to the MDrive42AC Plus MicrosteppingConfiguring Motor, Power Supply, and Drive Electronics20 Microstep Resolutions up to I/O Specifications Electrical SpecificationsThermal Specifications Communications SpecificationsDefault Setup ParametersMDriveAC Plus Microstepping Setup Parameters Table 1.4.1: Setup ParametersConnectors Mechanical SpecificationsDimensions in Inches mm P1 P3NEED A CABLE? available to interface to the 19-PinM23 ConnectorPin Assignment and Description The following cordset isPin # Pin Assignment - P1 I/O, SPI and EncoderConnections FunctionPin Pin Pin Outside: Pins 1Inside: Pins 13 - Internal Encoder Options and AccessoriesParameter Setup Cable and Adapter Control KnobSection 2.3: Using the IMS SPI Motor Interface PART INTERFACING AND CONFIGURINGSection 2.2: Connecting SPI Communications Section 2.4 Using User-DefinedSPIPage Intentionally Left Blank Relevant to Firmware VersionOptically Isolated Logic Inputs Isolated Logic Input Pins and ConnectionsLogic Interface and Connection MD-CS10x-000Wire Color ReferenceDirection Isolated Logic Input CharacteristicsStep Clock QuadratureUP/DOWN CW/CCW TIMING STEP/DIRECTION TIMINGQUADRATURE TIMING Figure 2.1.3: Clock Input Timing CharacteristicsMicrostepping Optocoupler ReferenceMDriveACPlus Optocoupler ReferencePNP Open Collector Interface Sourcing NPN Open Collector Interface SinkingMDriveACPlus Microstepping Input Connection ExamplesFault Temperature Warning Output Switch Interface SinkingSwitch Interface Sourcing Switch Interface ExampleFigure 2.1.8 Minimum Required Connections Minimum Required ConnectionsFigure 2.1.7: Fault Output interfaced to an LED SPI Signal Overview Connecting SPI CommunicationsConnecting the SPI Interface +5 VDC OutputMicrostepping #2 SPI Pins and ConnectionsMDriveACPlus Microstepping #1 MDriveACPlus 2-11Color Coded Parameter Values Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges MDriveAC Plus Microstepping Setup ParametersFile View Settings ScreenIMS SPI Motor Interface Menu Options Perform File OperationHelp UpgradeRecall 2-141.MSEL: Microstep Resolution Select MSEL Microstep Resolution SelectionExit Connected/Disconnected IndicatorFactory HCDT Hold Current Delay TimeEnable Active High/Low Screen 2 I/O Settings Configuration ScreenInput Clock Filter Settings Input Clock TypeMDriveAC Plus Microstepping Fault Codes Fault IndicationIMS Part Number/Serial Number Screen 2.Serial Number: the serial number of your unit The IMS SPI Upgrader ScreenUpgrade Instructions Port Menu Initialization ScreenCommunications Port Operations Check Sum Calculation for SPI Using User-DefinedSPISPI Timing Notes SECTIONTable 2.4.1: SPI Commands and Parameters SPI Commands and Parameters2-22 Relevant to Firmware VersionSPI Communications Sequence READWrite Page Intentionally Left Blank Relevant to Firmware VersionAppendix C: Optional Cables and Cordsets APPENDICESAppendix B: Gear Boxes Appendix D: Interfacing an EncoderPage MDrive34AC Plus Microstepping Motor SpecificationsMDriveAC Plus Microstepping Motor Performance MDrive34AC – 120VACMDrive42AC Plus Microstepping Double LengthTriple Length MDrive42AC – 120VACDouble Length Motor SpecificationsSingle Length 1147 oz-in/810 N-cmSection Overview APPENDIX BMDrive with Planetary Gearbox Product OverviewCalculating the Shock Load Output Torque TAB ExampleFigure B.1: MDrive23 Torque-SpeedCurve Table B.1: Planetary Gearbox Operating Factor Weight of Conveyor Belt A-11A-12 A-13 MDrive34AC Plus2 Planetary Gearbox Parameters Planetary Gearbox for MDrive34AC Plus2A-14 PM81 Gearbox Ratios and Part NumbersPM105 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive42AC Plus2A-15 A-16 PM120 Gearbox Ratios and Part NumbersAPPENDIX C MD-CC300-000 USB to SPI Parameter Setup CableInstallation Procedure for the MX-CC300-000 Optional Cables and CordsetsA-18 A-19 Determining the Virtual COM Port VCPAdapter A-20P1 - Expanded I/O Configuration MD-CS10x-000CordsetPin Assignment and Wire Colors Function3-PinEuro AC Connector MD-CS20x-000CordsetTable C.2: Euro AC Wire Color Chart MD-CS200-000MDriveAC Plus Microstepping Pin ConfigurationAPPENDIX D Factory Mounted EncoderEncoder Signals A-24Linear Slide Option FeaturesAPPENDIX E MDrive34Plus Linear SlideMechanical Specifications A-26Specifications ScrewWARRANTY TWENTY-FOUR24 MONTH LIMITED WARRANTYOBTAINING WARRANTY SERVICE intelligent motion systems, INC Excellence in Motion