Intelligent Motion Systems MDrive34AC manual Important information, Qualification of personnel

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Important information

The drive systems described here are products for general use that conform to the state of the art in technology and are designed to prevent any dangers. However, drives and drive controllers that are not specifically designed for safety functions are not approved for applications where the functioning of the drive could endan- ger persons. The possibility of unexpected or un-braked movements can never be totally excluded without additional safety equipment. For this reason personnel must never be in the danger zone of the drives unless additional suitable safety equip- ment prevents any personal danger. This applies to operation of the machine during production and also to all service and maintenance work on drives and the machine. The machine design must ensure personal safety. Suitable measures for prevention of property damage are also required.

Qualification of personnel

Only technicians who are familiar with and understand the contents of this manual and the other relevant documentation are authorized to work on and with this drive system. The technicians must be able to detect potential dangers that may be caused by setting parameters, changing parameter values and generally by the operation of mechanical, electrical and electronic equipment.

The technicians must have sufficient technical training, knowledge and experience to recognise and avoid dangers.

The technicians must be familiar with the relevant standards, regulations and safety regulations that must be observed when working on the drive system.

Intended Use

The drive systems described here are products for general use that conform to the state of the art in technology and are designed to prevent any dangers. However, drives and drive controllers that are not specifically designed for safety functions are not approved for applications where the functioning of the drive could endanger persons. The possibility of unexpected or unbraked movements can never be totally excluded without additional safety equipment.

For this reason personnel must never be in the danger zone of the drives unless additional suitable safety equipment prevents any personal danger. This applies to operation of the machine during production and also to all service and maintenance work on drives and the machine. The machine design must ensure personal safety. Suitable measures for prevention of property damage are also required.

In all cases the applicable safety regulations and the specified operating conditions, such as environmental conditions and specified technical data, must be observed.

The drive system must not be commissioned and operated until completion of instal- lation in accordance with the EMC regulations and the specifications in this manual. To prevent personal injury and damage to property damaged drive systems must not be installed or operated.

Changes and modifications of the drive systems are not permitted and if made all no warranty and liability will be accepted.

The drive system must be operated only with the specified wiring and approved accessories. In general, use only original accessories and spare parts.

The drive systems must not be operated in an environment subject to explosion hazard (ex area).

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Contents OPERATING INSTRUCTIONS Excellence in MotionTM34 TM 42TMLow Voltage Installation Information inaccuraciesMDriveAC Plus Microstepping Revision R031808 Important information Qualification of personnelIntended Use This page intentionally left blank 1-13 Table Of ContentsPart 1 Hardware Specifications Part 2 Interfacing and Configuration2-21 Section 2.3: Using the IMS SPI Motor InterfaceSection 2.4: Using User-DefinedSPI 2-12Appendices List Of FiguresPart 1: Hardware Specifications Part 2: Interfacing and ConfigurationAppendices List of TablesPart 1: Hardware Specifications Part 2: Interfacing and ConfigurationMDriveAC Plus Microstepping Connecting AC PowerConnect Opto Power and Logic Inputs GETTING STARTEDFigure GS.2: MDriveAC Plus CD Connecting Parameter Setup CableInstall the IMS SPI Motor Interface Motion Settings DialogInput Settings DialogPART HARDWARE SPECIFICATIONS Excellence in Motion TMmICROSTEPPING Relevant to Firmware Version Page Intentionally Left BlankIntroduction to the MDrive34AC Plus Microstepping ConfiguringFeatures and Benefits SECTION20 Microstep Resolutions up to I/O Specifications General SpecificationsElectrical Specifications Thermal SpecificationsDefault Setup ParametersMDriveAC Plus Microstepping Setup Parameters Motor SpecificationsControl Knob Mechanical SpecificationsDimensions in Inches mm ConnectorsThe following cordset is Pin Assignment and Descriptionavailable to interface to the 19-PinM23 Connector NEED A CABLE?Function Pin Assignment - P1 I/O, SPI and EncoderConnections Pin #Outside: Pins 1 Inside: Pins 13 -Options and Accessories Motor, Power Supply, and Drive Electronics Introduction to the MDrive42AC Plus MicrosteppingConfiguring Features and Benefits20 Microstep Resolutions up to Communications Specifications Electrical SpecificationsThermal Specifications I/O SpecificationsTable 1.4.1: Setup Parameters Setup ParametersMDriveAC Plus Microstepping Setup Parameters DefaultP1 P3 Mechanical SpecificationsDimensions in Inches mm ConnectorsThe following cordset is available to interface to the 19-PinM23 ConnectorPin Assignment and Description NEED A CABLE?Function Pin Assignment - P1 I/O, SPI and EncoderConnections Pin #Outside: Pins 1 Inside: Pins 13 -Pin Pin Pin Control Knob Options and AccessoriesParameter Setup Cable and Adapter Internal EncoderSection 2.4 Using User-DefinedSPI PART INTERFACING AND CONFIGURINGSection 2.2: Connecting SPI Communications Section 2.3: Using the IMS SPI Motor InterfaceRelevant to Firmware Version Page Intentionally Left BlankMD-CS10x-000Wire Color Reference Isolated Logic Input Pins and ConnectionsLogic Interface and Connection Optically Isolated Logic InputsQuadrature Isolated Logic Input CharacteristicsStep Clock DirectionFigure 2.1.3: Clock Input Timing Characteristics STEP/DIRECTION TIMINGQUADRATURE TIMING UP/DOWN CW/CCW TIMINGOptocoupler Reference Optocoupler ReferenceMDriveACPlus MicrosteppingInput Connection Examples NPN Open Collector Interface SinkingMDriveACPlus Microstepping PNP Open Collector Interface SourcingSwitch Interface Example Switch Interface SinkingSwitch Interface Sourcing Fault Temperature Warning OutputMinimum Required Connections Figure 2.1.7: Fault Output interfaced to an LEDFigure 2.1.8 Minimum Required Connections +5 VDC Output Connecting SPI CommunicationsConnecting the SPI Interface SPI Signal Overview2-11 SPI Pins and ConnectionsMDriveACPlus Microstepping #1 MDriveACPlus Microstepping #2MDriveAC Plus Microstepping Setup Parameters Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges Color Coded Parameter ValuesPerform File Operation View Settings ScreenIMS SPI Motor Interface Menu Options File2-14 UpgradeRecall HelpMSEL Microstep Resolution Selection 1.MSEL: Microstep Resolution SelectHCDT Hold Current Delay Time Connected/Disconnected IndicatorFactory ExitInput Clock Type Screen 2 I/O Settings Configuration ScreenInput Clock Filter Settings Enable Active High/LowFault Indication IMS Part Number/Serial Number ScreenMDriveAC Plus Microstepping Fault Codes The IMS SPI Upgrader Screen Upgrade Instructions2.Serial Number: the serial number of your unit Initialization Screen Communications Port OperationsPort Menu SECTION Using User-DefinedSPISPI Timing Notes Check Sum Calculation for SPIRelevant to Firmware Version SPI Commands and Parameters2-22 Table 2.4.1: SPI Commands and ParametersREAD WriteSPI Communications Sequence Relevant to Firmware Version Page Intentionally Left BlankAppendix D: Interfacing an Encoder APPENDICESAppendix B: Gear Boxes Appendix C: Optional Cables and CordsetsPage MDrive34AC – 120VAC Motor SpecificationsMDriveAC Plus Microstepping Motor Performance MDrive34AC Plus MicrosteppingMDrive42AC – 120VAC Double LengthTriple Length MDrive42AC Plus Microstepping1147 oz-in/810 N-cm Motor SpecificationsSingle Length Double LengthProduct Overview APPENDIX BMDrive with Planetary Gearbox Section OverviewExample Calculating the Shock Load Output Torque TABFigure B.1: MDrive23 Torque-SpeedCurve Table B.1: Planetary Gearbox Operating Factor Weight of A-11 Conveyor BeltA-12 A-13 PM81 Gearbox Ratios and Part Numbers Planetary Gearbox for MDrive34AC Plus2A-14 MDrive34AC Plus2 Planetary Gearbox ParametersPlanetary Gearbox for MDrive42AC Plus2 A-15PM105 Gearbox Ratios and Part Numbers PM120 Gearbox Ratios and Part Numbers A-16Optional Cables and Cordsets MD-CC300-000 USB to SPI Parameter Setup CableInstallation Procedure for the MX-CC300-000 APPENDIX CA-18 Determining the Virtual COM Port VCP A-19A-20 AdapterFunction MD-CS10x-000CordsetPin Assignment and Wire Colors P1 - Expanded I/O ConfigurationMD-CS200-000 MD-CS20x-000CordsetTable C.2: Euro AC Wire Color Chart 3-PinEuro AC ConnectorFactory Mounted Encoder Pin ConfigurationAPPENDIX D MDriveAC Plus MicrosteppingA-24 Encoder SignalsMDrive34Plus Linear Slide FeaturesAPPENDIX E Linear Slide OptionScrew A-26Specifications Mechanical SpecificationsTWENTY-FOUR24 MONTH LIMITED WARRANTY OBTAINING WARRANTY SERVICEWARRANTY Excellence in Motion intelligent motion systems, INC
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