Lochinvar 400 - 801 No Display, No Burner, Operation, Unit Does Not, Modulate, Above 50%

Page 34

Service Manual

3Troubleshooting

Table 3-1Troubleshooting Chart - No Display

FAULT

CAUSE

 

 

CORRECTIVE ACTION

 

 

 

 

 

 

 

- No 120 vac supplied to unit.

Check external line switch, fuse, or breaker.

 

 

 

Check position of ON/OFF switch. Turn switch to the

 

 

 

ON position.

 

 

 

 

 

 

 

• Check 120 vac through the ON/OFF switch.

 

 

 

• Check

wiring

harness

connection

between display

 

 

 

board

and

main

control

board.

Connect

 

 

 

harness at both points.

 

 

 

 

No Display

 

 

 

 

 

 

 

 

 

- No voltage through the switch.

Replace switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Bad display board.

Replace board.

 

 

 

 

 

 

 

 

 

 

 

 

- Bad main control board.

Replace the main control board.

 

 

 

 

 

 

 

 

- Blown fuse.

Replace fuse F3 on the main control board, see

 

 

 

page 33 of this manual.

 

 

 

 

 

 

 

 

 

 

 

 

- Main control board temperature set point

Review temperature setting.

 

 

 

 

satisfied.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Remote thermostat satisfied.

Review remote thermostat setting.

 

 

No Burner

 

 

 

 

 

 

 

 

 

- Outside air temperature above Warm

• Check location of outside air sensor. Check

Operation

Weather Shutdown (WWSD) set point for

 

resistance of outdoor air sensor and compare to Table

 

 

 

main control board.

 

3-2B on page 35 of this manual.

 

 

 

 

 

 

 

 

 

- Unit locked out on fault.

Consult display for specific fault.

Refer

to fault

 

 

 

descriptions on page 37 of this manual for corrective

 

 

 

actions.

 

 

 

 

 

 

 

 

 

 

- Ramp delay active.

Check ramp delay parameter settings. Optional PC

 

 

 

software required.

 

 

 

 

 

 

 

 

 

 

 

Turn ramp delay feature off.

See page 23 of this

 

 

 

manual for instructions on how to turn this feature off.

Unit Does Not

 

 

- Boiler controlled by BMS.

• Check BMS parameter settings. Optional PC

 

 

 

 

 

 

 

 

Modulate

 

 

software required.

 

 

 

 

Above 50%

 

 

 

 

 

 

 

 

 

- Flue sensor open.

Verify that the flue sensor is located in the flue outlet.

 

 

 

 

 

 

 

 

Check wiring connections at the flue sensor.

 

 

 

 

 

 

 

Check the resistance of the flue sensor and compare

 

 

 

to Table 3-2D on page 35 of this manual.

 

 

 

 

 

 

 

 

 

 

 

34

Image 34
Contents Models 400 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid When servicing boiler Maintenance What is in this manual?Service TroubleshootingService Near boiler pipingKnight XL display Navigation DialControl inputs LOW Voltage Connection BoardSmart Control Module Control outputsHow the boiler operates Access modesGeneral Operation How the control module operatesOperation Display From previous page Sequence of Operation Display panel menu access Button Screen Operation Display StatusDisplay panel parameter access Parameter table GeneralSettings Reset Notification Date and Time Temperature units C / FViewable and changeable control parameters Software VersionData Logging Temperature SettingsFunctions DHW Settings Outdoor Reset Anti-Cycling Controlling Sensor SH Ramp DelayControl modes BMS Thermostat Input Active / InactiveCascade Offset Minimum On/Off TimeCirculation pumps Service Notification Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check expansion tank Flue vent system and air pipingCheck water system Check boiler relief valveCheck control settings Check ignition ground wiringCheck all boiler wiring Inspect ignition and flame sense electrodesReview with owner Check flame signalCleaning boiler heat exchanger Model Kit Part Component Number DescriptionCheck control module fuses TroubleshootingBefore troubleshooting Check the followingOperation No DisplayNo Burner Unit Does NotWire Color R/BK and Y Wire Color G and Y Checking temperature sensorsTemperature Resistance Resistance TemperatureBoiler Pump System Pump NoisyNo Pump DHW PumpSwitch/LWCO FlowAnti-cycling Flame Fail IgnHigh Limit Auto ResetFlame Sequence Fan LowFan High GV/RelayFail Fan Speed HighOutlet Temp Flue Temp HighDelta T High HighRem Ctrl Flt Service BlkParameters Progr Low 24 vac Watch Dog ErrorNo Error Stored Write EEPromOr Obstruction Combustion Analysis ProcedureGas Valve Adjustment Gas Supply PressureModel Gas valve adjustment procedureModels 601 Page