Lochinvar 400 - 801 GV/Relay, Fail, Fan High, Fan Speed High, Sensor Open, Sensor Shorted

Page 40

Service Manual

3Troubleshooting

Table 3-4(continued from previous page) Troubleshooting Chart - Fault Messages Displayed on Boiler Interface

FAULT

DESCRIPTION

CORRECTIVE ACTION

 

 

 

GV/Relay

 

• Check wiring harness connection at the gas valve and

Fail

 

at the main control board.

 

(will require a manual

The main control board did not detect the

 

 

 

reset once the condition

• Replace the gas valve wire harness.

 

has been corrected. Press

gas valve.

 

 

 

the RESET button on the

 

• Replace the gas valve.

 

 

SMART SYSTEM display

 

 

 

 

to reset.)

 

• Replace the main control board.

 

 

 

 

 

 

• Vent/air intake lengths exceed the maximum allowed

 

 

lengths. Refer to Section 3 - General Venting of the

Fan High

 

Knight XL Installation

and Operation

Manual for

 

proper lengths.

 

 

OR

 

 

 

 

 

 

 

Fan Speed High

 

• Check for obstruction

or blockage in

the vent/air

(will require a manual

 

The actual fan RPM is 30% higher than what

intake pipes or at terminations.

 

reset once the condition

 

is being called for.

 

 

 

has been corrected. Press

 

• Check the wiring connections at the fan and at the

the RESET button on the

 

 

main control board.

 

 

SMART SYSTEM display

 

 

 

 

 

 

 

to reset.)

 

• Replace the fan.

 

 

 

 

 

 

 

 

• Replace the main control board.

 

 

 

 

Sensor Open

 

• Check the sensors and their associated wiring.

(will require a manual

 

Repair or replace the sensor or wiring if damaged.

reset once the condition

 

 

 

 

has been corrected. Press

Either the inlet water or outlet water

• Measure the resistance of the sensors and compare

the RESET button on the

temperature sensor has been disconnected.

the resistance to the tables on page 35 of this

SMART SYSTEM display

 

manual.

 

 

to reset.)

 

 

 

 

 

 

• Replace the sensor if necessary.

 

 

 

 

Sensor Shorted

 

• Check the sensors and their associated wiring.

 

Repair or replace the sensor or wiring if damaged.

(will require a manual

 

 

 

 

 

reset once the condition

Either the inlet water or outlet water

• Measure the resistance of the sensors and compare

has been corrected. Press

the RESET button on the

temperature sensor has been shorted.

the resistance to the tables on page 35 of this

SMART SYSTEM display

 

manual.

 

 

 

 

 

 

to reset.)

 

• Replace the sensor if necessary.

 

 

 

 

 

 

 

 

 

Louver Proving

 

 

 

 

Sw

 

 

 

 

(will require a manual

 

• Check function of remote devices.

 

reset once the condition

An optional remote proving switch is not

 

 

 

has been corrected. Press

making.

• Check for loose or misplaced jumper if auxiliary

the RESET button on the

 

proving switch is not installed.

 

SMART SYSTEM display

 

 

 

 

to reset.)

 

 

 

 

 

 

 

 

 

40

Image 40
Contents Models 400 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid When servicing boiler What is in this manual? ServiceMaintenance TroubleshootingService Near boiler pipingKnight XL display Navigation DialControl inputs LOW Voltage Connection BoardSmart Control Module Control outputsAccess modes General OperationHow the boiler operates How the control module operatesOperation Display From previous page Sequence of Operation Display panel menu access Button Screen Operation Display StatusDisplay panel parameter access Parameter table GeneralSettings Reset Notification Temperature units C / F Viewable and changeable control parametersDate and Time Software VersionData Logging Temperature SettingsFunctions DHW Settings Outdoor Reset Anti-Cycling SH Ramp Delay Control modesControlling Sensor BMS Thermostat Input Active / InactiveCascade Offset Minimum On/Off TimeCirculation pumps Service Notification Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Inspect ignition and flame sense electrodesCheck flame signal Cleaning boiler heat exchangerReview with owner Model Kit Part Component Number DescriptionTroubleshooting Before troubleshootingCheck control module fuses Check the followingNo Display No BurnerOperation Unit Does NotChecking temperature sensors Temperature ResistanceWire Color R/BK and Y Wire Color G and Y Resistance TemperatureNoisy No PumpBoiler Pump System Pump DHW PumpSwitch/LWCO FlowAnti-cycling Flame Fail IgnAuto Reset Flame SequenceHigh Limit Fan LowGV/Relay FailFan High Fan Speed HighFlue Temp High Delta T HighOutlet Temp HighRem Ctrl Flt Service BlkParameters Progr Watch Dog Error No Error StoredLow 24 vac Write EEPromCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureModel Gas valve adjustment procedureModels 601 Page