Lochinvar 400 - 801 service manual What is in this manual?, Service, Maintenance, Troubleshooting

Page 5

What is in this manual?

Service

Near boiler piping

• Typical system components

The Knight XL display

• Display panel readout, buttons and their functions

Control module inputs

• Control module inputs and options

Control module outputs

• Control module outputs and options

General

How the boiler operates

How the control module operates

Access modes -- user and installer

Sequence of operation -- Domestic Hot Water (DHW)/space heating

Control panel menu access

Accessing programming mode and locating menus (See separate guide covering the interface.)

Control panel parameter access

• Accessing and changing parameters from the display panel

Quick start information -- parameter table

An index of available adjustments and readouts, where to access them and where to find detailed information.

Knight XL operation

A: General

B: Temperature Setting

C: Data Logging

D: Functions

E: DHW Settings

F: Outdoor Reset

G: Anti-cycling

H: Control Modes

I: Circulation Pumps

J: Building Management System (BMS)

K: Service Notification

Service Manual

Maintenance

Service and maintenance schedules

Address reported problems

Inspect boiler area and boiler interior

Clean condensate trap

Check all piping for leaks

Check air openings

Flue vent system and air piping

Check water system

Check expansion tank

Check boiler relief valve

Inspect ignition electrode

Check ignition ground wiring

Check all boiler wiring

Check control settings

Perform start-up and checks

Check burner flame

Check flame signal

Check flue gas temperature

General maintenance

Review with owner

Cleaning boiler heat exchanger

Oiled bearing circulators

Troubleshooting

Troubleshooting table - No display

Checking temperature sensors

Sensor tables

Troubleshooting table - Fault messages displayed on boiler interface

Combustion analysis procedure

Gas valve adjustment procedure

5

Image 5 Contents
Models 400 Contents Niosh stated First Aid Please read before proceedingHandling ceramic fiber materials When servicing boiler Service What is in this manual?Maintenance TroubleshootingNear boiler piping ServiceNavigation Dial Knight XL displayLOW Voltage Connection Board Control inputsControl outputs Smart Control ModuleGeneral Operation Access modesHow the boiler operates How the control module operatesOperation Display From previous page Sequence of Operation Button Screen Operation Display Status Display panel menu accessDisplay panel parameter access General Parameter tableSettings Reset Notification Viewable and changeable control parameters Temperature units C / FDate and Time Software VersionFunctions Temperature SettingsData Logging DHW Settings Outdoor Reset Anti-Cycling Control modes SH Ramp DelayControlling Sensor BMS Thermostat Input Active / InactiveMinimum On/Off Time Cascade OffsetCirculation pumps Service Notification Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Inspect ignition and flame sense electrodesCleaning boiler heat exchanger Check flame signalReview with owner Model Kit Part Component Number DescriptionBefore troubleshooting TroubleshootingCheck control module fuses Check the followingNo Burner No DisplayOperation Unit Does NotTemperature Resistance Checking temperature sensorsWire Color R/BK and Y Wire Color G and Y Resistance TemperatureNo Pump NoisyBoiler Pump System Pump DHW PumpFlow Switch/LWCOFlame Fail Ign Anti-cyclingFlame Sequence Auto ResetHigh Limit Fan LowFail GV/RelayFan High Fan Speed HighDelta T High Flue Temp HighOutlet Temp HighParameters Progr Service BlkRem Ctrl Flt No Error Stored Watch Dog ErrorLow 24 vac Write EEPromGas Valve Adjustment Combustion Analysis ProcedureOr Obstruction Gas Supply PressureModels 601 Gas valve adjustment procedureModel Page