Lochinvar 400 - 801 service manual When servicing boiler

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Service Manual

Please read before proceeding

When servicing boiler –

To avoid electric shock, disconnect electrical supply before performing maintenance.

To avoid severe burns, allow boiler to cool before performing maintenance.

Boiler operation –

Do not block flow of combustion or ventilation air to the boiler.

Should overheating occur or gas supply fail to shut off, do not turn off or disconnect electrical supply to circulator. Instead, shut off the gas supply at a location external to the appliance.

Do not use this boiler if any part has been under water. The possible damage to a flooded appliance can be extensive and present numerous safety hazards. Any appliance that has been under water must be replaced.

Boiler water –

Thoroughly flush the system (without boiler connected) to remove sediment. The high-efficiency heat exchanger can be damaged by build-up or corrosion due to sediment.

Do not use petroleum-based cleaning or sealing compounds in the boiler system. Gaskets and seals in the system may be damaged. This can result in substantial property damage.

Do not use “homemade cures” or “boiler patent medicines”. Serious damage to the boiler, personnel, and/or property may result.

Continual fresh make-up water will reduce boiler life. Mineral buildup in the heat exchanger reduces heat transfer, overheats the stainless steel heat exchanger, and causes failure. Addition of oxygen carried in by makeup water can cause internal corrosion. Leaks in boiler piping must be repaired at once to prevent the introduction of makeup water.

Freeze protection fluids –

NEVER use automotive antifreeze. Use only inhibited propylene glycol solutions which are specifically formulated for hydronic systems. Ethylene glycol is toxic and can attack gaskets and seals used in hydronic systems.

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Contents Models 400 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid When servicing boiler What is in this manual? ServiceMaintenance TroubleshootingService Near boiler pipingKnight XL display Navigation DialControl inputs LOW Voltage Connection BoardSmart Control Module Control outputsAccess modes General OperationHow the boiler operates How the control module operatesOperation Display From previous page Sequence of Operation Display panel menu access Button Screen Operation Display StatusDisplay panel parameter access Parameter table GeneralSettings Reset Notification Temperature units C / F Viewable and changeable control parametersDate and Time Software VersionData Logging Temperature SettingsFunctions DHW Settings Outdoor Reset Anti-Cycling SH Ramp Delay Control modesControlling Sensor BMS Thermostat Input Active / InactiveCascade Offset Minimum On/Off TimeCirculation pumps Service Notification Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Inspect ignition and flame sense electrodesCheck flame signal Cleaning boiler heat exchangerReview with owner Model Kit Part Component Number DescriptionTroubleshooting Before troubleshootingCheck control module fuses Check the followingNo Display No BurnerOperation Unit Does NotChecking temperature sensors Temperature ResistanceWire Color R/BK and Y Wire Color G and Y Resistance TemperatureNoisy No PumpBoiler Pump System Pump DHW PumpSwitch/LWCO FlowAnti-cycling Flame Fail IgnAuto Reset Flame SequenceHigh Limit Fan LowGV/Relay FailFan High Fan Speed HighFlue Temp High Delta T HighOutlet Temp HighRem Ctrl Flt Service BlkParameters Progr Watch Dog Error No Error StoredLow 24 vac Write EEPromCombustion Analysis Procedure Gas Valve AdjustmentOr Obstruction Gas Supply PressureModel Gas valve adjustment procedureModels 601 Page