Lochinvar 400 - 801 service manual Gas valve adjustment procedure, Models 601

Page 45

Service Manual

3Troubleshooting (continued)

Gas valve adjustment procedure

If adjustment of the gas valve is deemed necessary, use the following procedures: (Note: The procedures below are model specific.)

CAUTION Under normal operating conditions this valve should not need adjusting.

Model 400

Locate the throttle adjustment screw on the top of the gas valve, see FIG. 3-2. Using a screwdriver, turn the screw 1/8 turn counterclockwise to increase CO2 levels or 1/8 turn clockwise to decrease CO2 levels. After one adjustment on the valve, follow the Combustion Analysis Procedure on page 44 of this manual to measure the combustion.

If combustion is still not within the specified range, repeat the procedure. This procedure SHOULD NOT be performed more than four (4) times. If after four (4) adjustments and the combustion is still not within the specified range, revisit the possible causes in Table 3-5 on page 44 or replace the gas valve.

Figure 3-2Gas Valve Adjustment: Model 400

THROTTLE ADJUSTMENT

SCREW

Model 501

Locate the throttle adjustment screw on top of the gas valve, see FIG. 3-3. Using a screwdriver, turn the screw a 1/4 turn counterclockwise to increase CO2 levels or a 1/4 turn clockwise to decrease CO2 levels. After one adjustment on the valve, follow the Combustion Analysis Procedure on page 44 of this manual to measure the combustion.

If combustion is still not within the specified range, repeat the procedure. This procedure SHOULD NOT be performed more than four (4) times. If after four (4) adjustments and the combustion is still not within the specified range, revisit the possible causes in Table 3-5 on page 44 or replace the gas valve.

Figure 3-3Gas Valve Adjustment: Model 501

Models 601 - 801

Locate the throttle adjustment screw on top of the gas valve, see FIG. 3-4. Using an Allen wrench, turn the screw a 1/4 turn counterclockwise to increase CO2 levels or a 1/4 turn clockwise to decrease CO2 levels. After one adjustment on the valve, follow the Combustion Analysis Procedure on page 44 of this manual to measure the combustion.

If combustion is still not within the specified range, repeat the procedure. This procedure SHOULD NOT be performed more than four (4) times. If after four (4) adjustments and the combustion is still not within the specified range, revisit the possible causes in Table 3-5 on page 44 or replace the gas valve.

Figure 3-4Gas Valve Adjustment: Models 601 - 801

THROTTLE

ADJUSTMENT

SCREW

(REMOVE BLUE CAP)

45

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Contents Models 400 Contents Please read before proceeding Handling ceramic fiber materialsNiosh stated First Aid When servicing boiler Service What is in this manual?Maintenance TroubleshootingNear boiler piping ServiceNavigation Dial Knight XL displayLOW Voltage Connection Board Control inputsControl outputs Smart Control ModuleGeneral Operation Access modesHow the boiler operates How the control module operatesOperation Display From previous page Sequence of Operation Button Screen Operation Display Status Display panel menu accessDisplay panel parameter access General Parameter tableSettings Reset Notification Viewable and changeable control parameters Temperature units C / FDate and Time Software VersionTemperature Settings Data LoggingFunctions DHW Settings Outdoor Reset Anti-Cycling Control modes SH Ramp DelayControlling Sensor BMS Thermostat Input Active / InactiveMinimum On/Off Time Cascade OffsetCirculation pumps Service Notification Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Inspect ignition and flame sense electrodesCleaning boiler heat exchanger Check flame signalReview with owner Model Kit Part Component Number DescriptionBefore troubleshooting TroubleshootingCheck control module fuses Check the followingNo Burner No DisplayOperation Unit Does NotTemperature Resistance Checking temperature sensorsWire Color R/BK and Y Wire Color G and Y Resistance TemperatureNo Pump NoisyBoiler Pump System Pump DHW PumpFlow Switch/LWCOFlame Fail Ign Anti-cyclingFlame Sequence Auto ResetHigh Limit Fan LowFail GV/RelayFan High Fan Speed HighDelta T High Flue Temp HighOutlet Temp HighService Blk Rem Ctrl FltParameters Progr No Error Stored Watch Dog ErrorLow 24 vac Write EEPromGas Valve Adjustment Combustion Analysis ProcedureOr Obstruction Gas Supply PressureGas valve adjustment procedure ModelModels 601 Page