Crestron electronic 3.5, 2.5, 1.5 service manual Multiple vent/air terminations

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Installation & Operation Manual

3 Vertical direct venting

3.The vent piping must terminate in an up-turned coupling as shown in FIG. 3-1. The top of the coupling or the rain cap must be at least 36" (914 mm) above the air intake. The air inlet pipe and vent pipe can be located in any desired position on the roof, but must always be no further than 2 feet (.6 m) apart and with the vent termination at least 36" (914 mm) above the air intake.

4.Maintain the required dimensions of the finished termination piping as shown in FIG. 3-1.

5.Do not extend exposed vent pipe outside of building more than shown in this document. Condensate could freeze and block vent pipe.

Multiple vent/air terminations

1.When terminating multiple Crest boilers, terminate each vent/air connection as described in this manual (FIG. 3-3).

￿WARNING Terminate all vent pipes at the same height and all air pipes at the same height to

avoid recirculation of flue products and the possibility of severe personal injury, death, or substantial property damage.

2.Place roof penetrations to obtain minimum clearance of 12 inches (305 mm) between edge of air intake elbow and adjacent vent pipe of another boiler for U.S. installations (see FIG. 3-3). For Canadian installations, provide clearances required by CSA B149.1 Installation Code.

3.The air inlet of a Crest boiler is part of a direct vent connection. It is not classified as a forced air intake with regard to spacing from adjacent boiler vents.

Figure 3-4Alternate Vertical Terminations with Multiple Boilers

36” (914 MM)

12”

(305 MM) 36” (914 MM)

12”

(305 MM)

Figure 3-3Vertical Terminations with Multiple Boilers

36” (914 MM)

12” 12”(305 MM)

12” (305 MM) (305 MM)

36” (914 MM)

12”

12”(305 MM) 12”(305 MM)

(305 MM)

20

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Contents Save this manual for future reference Contents When servicing boiler Please read before proceedingCrest How it works BlowersCrest How it works Models 1.5 2.0 2.5 3.0 Ratings Crest Ahri RatingInstallation must comply with Determine boiler locationBefore locating the boiler, check Provide clearancesProvide air openings to room Flooring and foundationVent and air piping Prevent combustion air contaminationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Remove boiler from wood pallet 7Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Optional room air General ventingDirect venting Install vent and combustion air piping Air inlet pipe materialsApproved Stainless Steel Vent Manufacturers Make Model Air intake/vent connectionsRemoving from existing vent Common venting Vertical direct venting Vent/air termination verticalDetermine location Prepare roof penetrationsMultiple vent/air terminations 4Alternate Vertical Terminations with Multiple BoilersSidewall direct venting Vent/air termination sidewallPrepare wall penetrations 2Clearance to Doors and WindowsRoom air 4Multiple Vent Terminations must also comply with FigureHydronic piping 20F 40F 60F Circulator sizingModel Near boiler piping components System Multiple Boilers Common Header Primary / Secondary Flow For all equipment and detailing required by local codes Hydronic piping Model Gas Inlet Size Connecting gas supply pipingGas connections Natural gas Propane GasGAS Piping Size Chart Check inlet gas supplyGas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Enable Outdoor temperature sensorLouver proving switch Low voltage connectionsAuxiliary switch 1 Alarm contactsWiring of the cascade System supply sensorWiring FieldCondensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuitsInspect condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Set space heating operation Gas Natural Gas Propane ValveSet clock Verify HWG circulator mode Set HWG target temperatureConfiguration of the cascade Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if usedCascade Sequence of operation Crest control module Home Screen2Main Menu Screen Maintenance Maintenance and annual startup Service technicianOwner maintenance See the Crest User’s Information Manual for InstructionsMaintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Check flame signalCleaning boiler heat exchanger Review with ownerHandling ceramic fiber materials Niosh stated First AidDiagrams Integrated Control2Wiring Diagram