Crestron electronic 2.5, 3.5, 1.5 Maintenance Maintenance and annual startup, Service technician

Page 53

Installation & Operation Manual

11 Maintenance Maintenance and annual startup

Table 11A Service and Maintenance Schedules

Service technician

(see the following pages for instructions)

 

General:

 

 

 

 

 

• Address reported problems, if any

 

 

• Inspect interior; clean and vacuum if

 

necessary;

 

 

 

 

 

• Clean condensate trap and fill with fresh

 

water

 

 

 

 

 

• Check for

leaks (water, gas,

flue,

 

condensate)

 

 

 

 

• Verify flue and air lines in good condition

 

and sealed tight

 

 

 

 

• Check system

water

pressure/system

UP-

piping/expansion tank

 

 

• Check control settings

 

 

 

 

 

START

• Check the ignition and both flame sense

electrodes (sand off any deposits; clean

 

ANNUAL

and reposition)

 

 

 

• Check wiring and connections

 

 

 

 

• Perform

start-up

checkout

and

 

performance verification per Section 9.

 

• Flame inspection (stable, uniform)

 

 

• Check both flame signals (at least 10

 

microamps at high fire)

 

 

• Clean the heat exchanger

 

 

• Test low water

cutoff (reference

the

 

Crest Service Manual).

 

 

 

If combustion

or

performance

 

indicate need:

 

 

 

Clean heat exchanger

Remove and clean burner using compressed air only

Clean the blower wheels

Owner maintenance

(see the Crest User’s Information Manual for

instructions)

 

• Check boiler area

Daily

• Check pressure/temperature

 

gauge

 

• Check vent piping

 

• Check air piping

Monthly

• Check air and vent termination

 

screens

 

• Check relief valve

 

• Check condensate drain system

 

 

 

• Test low water cutoff

Every

• Reset button (low water

cutoff)

6 months

• Check boiler piping (gas and

 

 

water) for leaks

 

• Operate relief valve

 

 

End

• Shut boiler down (unless boiler

of season

used for domestic hot water)

months

 

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Contents Save this manual for future reference Contents Please read before proceeding When servicing boilerBlowers Crest How it worksCrest How it works Models 1.5 2.0 2.5 3.0 Crest Ahri Rating RatingsDetermine boiler location Installation must comply withBefore locating the boiler, check Provide clearancesFlooring and foundation Provide air openings to roomVent and air piping Prevent combustion air contaminationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Remove boiler from wood pallet 7Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Optional room air General ventingDirect venting Air inlet pipe materials Install vent and combustion air pipingAir intake/vent connections Approved Stainless Steel Vent Manufacturers Make ModelRemoving from existing vent Common venting Vent/air termination vertical Vertical direct ventingDetermine location Prepare roof penetrations4Alternate Vertical Terminations with Multiple Boilers Multiple vent/air terminationsVent/air termination sidewall Sidewall direct venting2Clearance to Doors and Windows Prepare wall penetrations4Multiple Vent Terminations must also comply with Figure Room airHydronic piping 20F 40F 60F Circulator sizingModel Near boiler piping components System Multiple Boilers Common Header Primary / Secondary Flow For all equipment and detailing required by local codes Hydronic piping Model Gas Inlet Size Connecting gas supply pipingGas connections Propane Gas Natural gasCheck inlet gas supply GAS Piping Size ChartGas Pressure Gas valve replacementLine voltage connections Field wiringInstallation must comply with Outdoor temperature sensor EnableLouver proving switch Low voltage connectionsAlarm contacts Auxiliary switch 1Wiring of the cascade System supply sensorField WiringCondensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck thermostat circuits Check for gas leaksInspect condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Gas Natural Gas Propane Valve Set space heating operationSet clock Verify HWG circulator mode Set HWG target temperatureConfiguration of the cascade General Operating informationProtection features Outdoor reset operation, if used Boiler temperature regulationCascade Sequence of operation Home Screen Crest control module2Main Menu Screen Service technician Maintenance Maintenance and annual startupOwner maintenance See the Crest User’s Information Manual for InstructionsMaintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Check flame signalReview with owner Cleaning boiler heat exchangerHandling ceramic fiber materials Niosh stated First AidIntegrated Control Diagrams2Wiring Diagram