Crestron electronic 3.5, 2.5, 1.5 Prepare wall penetrations, 2Clearance to Doors and Windows

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4 Sidewall direct venting

Vent/air termination – sidewall

Figure 4-2Clearance to Doors and Windows

4'

4'

Figure 4-3Clearance to Forced Air Inlets

IF LESS THAN 10’

VENT TERMINATION

36” MIN.

FORCED AIR

INLET

AIR TERMINATION

￿ CAUTION

Sidewall venting commercial products will

result in large exhaust plumes in cold

 

climates. Consideration should be taken

 

when locating in proximity to windows,

 

doors, walkways, etc.

Installation & Operation Manual

Prepare wall penetrations

1.Air pipe penetration:

a.Cut a hole for the air pipe. Size the air pipe hole as close as desired to the air pipe outside diameter.

Vent pipe penetration:

a.Cut a hole for the vent pipe. For either combustible or noncombustible construction, size the vent pipe hole per the vent manufacturer’s instructions.

2.Install the vent and air intake piping. Seal all gaps between the pipes and wall with RTV silicone sealant.

3.Seal all wall cavities.

Termination and fittings

1.The air termination must be oriented at least 12 inches above grade or snow line as shown in FIG. 4-1, page 21.

2.Maintain the required dimensions of the finished termination piping as shown in FIG. 4-1, page 21.

3.Do not extend exposed vent pipe outside of the building more than what is shown in this document. Condensate could freeze and block vent pipe.

4.Stainless steel terminations are designed to penetrate walls with a thickness up to 9.25 inches of standard construction.

Multiple vent/air terminations

1.When terminating multiple Crest boilers terminate each vent/air connection as described in this manual (FIG. 4-4).

￿WARNING All vent pipes and air inlets must terminate at the same height to avoid

possibility of severe personal injury, death, or substantial property damage.

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Contents Save this manual for future reference Contents When servicing boiler Please read before proceedingCrest How it works BlowersCrest How it works Models 1.5 2.0 2.5 3.0 Ratings Crest Ahri RatingBefore locating the boiler, check Installation must comply withDetermine boiler location Provide clearancesVent and air piping Provide air openings to roomFlooring and foundation Prevent combustion air contaminationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet 7Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Direct venting General ventingOptional room air Install vent and combustion air piping Air inlet pipe materialsApproved Stainless Steel Vent Manufacturers Make Model Air intake/vent connectionsRemoving from existing vent Common venting Determine location Vertical direct ventingVent/air termination vertical Prepare roof penetrationsMultiple vent/air terminations 4Alternate Vertical Terminations with Multiple BoilersSidewall direct venting Vent/air termination sidewallPrepare wall penetrations 2Clearance to Doors and WindowsRoom air 4Multiple Vent Terminations must also comply with FigureHydronic piping Model Circulator sizing20F 40F 60F Near boiler piping components System Multiple Boilers Common Header Primary / Secondary Flow For all equipment and detailing required by local codes Hydronic piping Gas connections Connecting gas supply pipingModel Gas Inlet Size Natural gas Propane GasGAS Piping Size Chart Check inlet gas supplyGas valve replacement Gas PressureInstallation must comply with Field wiringLine voltage connections Louver proving switch EnableOutdoor temperature sensor Low voltage connectionsWiring of the cascade Auxiliary switch 1Alarm contacts System supply sensorWiring FieldCondensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect condensate system Check for gas leaksCheck thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boilerFor Your Safety Read Before Operating Set space heating operation Gas Natural Gas Propane ValveConfiguration of the cascade Verify HWG circulator mode Set HWG target temperatureSet clock Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if usedCascade Sequence of operation Crest control module Home Screen2Main Menu Screen Owner maintenance Maintenance Maintenance and annual startupService technician See the Crest User’s Information Manual for InstructionsMaintenance Check expansion tank Flue vent system and air pipingCheck water system Check boiler relief valveCheck control settings Check ignition ground wiringCheck all boiler wiring Check flame signalHandling ceramic fiber materials Cleaning boiler heat exchangerReview with owner Niosh stated First AidDiagrams Integrated Control2Wiring Diagram