Crestron electronic 2.5, 3.5, 1.5 Boiler temperature regulation, Outdoor reset operation, if used

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10 Operating information

Monitor external limits

Connections are provided on the connection board for external limits such as an additional high limit. The SMART TOUCH control will shut off the burner and inhibit relighting whenever any of these external limits open.

Run-time and alarm outputs

The boiler provides dry contacts for indicating when the boiler is running, and when it is unable to operate.

Run-time and cycle counting

The control uses four timers to monitor the total hours of

burner operation:

 

75

- 100%

50 - 75%

25

- 50%

<25%

The control uses four (4) ignition counters to monitor the amount of boiler cycles. The first counter counts all ignitions of the control. The second counter counts only ignition attempts that have failed. The third and fourth counters are the same as the first and second respectively, but can be reset by the installer.

Service reminder

The control can be programmed for service reminder notification. This notification will become active when either a set amount of time has expired, or a set amount of running hours or cycles has expired (all adjustable by the installer). The service reminder notification can be reset by the installer. The service company’s name and phone number can be programmed to display when service is due.

Error logging

The control will hold in memory the last 10 blocking faults as well as the last 10 lockout faults. The date and time of the occurrence will be recorded as well. Only the 10 most recent occurrences will be held in memory.

Boiler temperature regulation

Operating temperature (target)

The SMART TOUCH control module senses water temperature and regulates boiler firing and firing rate to achieve a target temperature. The target temperature can be set between 32°F (0°C) and 185°F (85°C).

Target temperature is fixed when the outdoor sensor is not installed.

Target temperature is calculated as described under “Outdoor Reset Operation” and “Target Temperature Boost” when the outdoor sensor is connected.

Installation & Operation Manual

High limit operations

The Crest SMART TOUCH control has two (2) integral limits, one auto reset and one manual reset. The Crest also has one auxiliary manual reset high limit. The integral and auxiliary high limits are UL353 certified.

When the outlet temperature exceeds 195°F (90.6°C) (Installer Adjustable Parameter), integral auto reset high limit action occurs. The boiler will shut down until the outlet water cools down and the timer expires.

If the outlet temperature exceeds 200°F (93.3°C) (User Adjustable Dial), auxiliary manual reset high limit action occurs. The boiler will shut down until the outlet water cools down and the boiler is reset through the user interface.

If the outlet temperature exceeds 205°F (93.3°C) (Installer Adjustable Parameter), integral manual reset high limit action occurs. The boiler will shut down until the outlet water cools down and the boiler is reset through the user interface.

Low water cutoff protection

A low water cutoff device with test and reset functionality is provided in the boiler as standard equipment.

Flow sensing device

The SMART TOUCH control module uses temperature sensing of both supply and return temperatures of the heat exchanger. If the flow rate is too low or the outlet temperatures too high, the control module modulates down and will shut the boiler off. This ensures boiler shutdown in the event of low flow conditions.

NOTICE

If a mechanical flow switch is required to

meet local code requirements the Crest

 

 

boiler can be equipped with a field supplied

 

outlet switch. Please reference page 38 of

 

this manual for more information.

Outdoor reset operation, if used

Target temperature with outdoor reset

This feature improves the system’s efficiency as the outdoor temperature warms up.

See the Crest Service Manual to change the settings.

Reset curve

The reset curve looks at outdoor air temperature and adjusts the set point.

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Contents Save this manual for future reference Contents When servicing boiler Please read before proceedingCrest How it works BlowersCrest How it works Models 1.5 2.0 2.5 3.0 Ratings Crest Ahri RatingInstallation must comply with Determine boiler locationBefore locating the boiler, check Provide clearancesProvide air openings to room Flooring and foundationVent and air piping Prevent combustion air contaminationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet 7Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room General venting Direct ventingOptional room air Install vent and combustion air piping Air inlet pipe materialsApproved Stainless Steel Vent Manufacturers Make Model Air intake/vent connectionsRemoving from existing vent Common venting Vertical direct venting Vent/air termination verticalDetermine location Prepare roof penetrationsMultiple vent/air terminations 4Alternate Vertical Terminations with Multiple BoilersSidewall direct venting Vent/air termination sidewallPrepare wall penetrations 2Clearance to Doors and WindowsRoom air 4Multiple Vent Terminations must also comply with FigureHydronic piping Circulator sizing Model20F 40F 60F Near boiler piping components System Multiple Boilers Common Header Primary / Secondary Flow For all equipment and detailing required by local codes Hydronic piping Connecting gas supply piping Gas connectionsModel Gas Inlet Size Natural gas Propane GasGAS Piping Size Chart Check inlet gas supplyGas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Enable Outdoor temperature sensorLouver proving switch Low voltage connectionsAuxiliary switch 1 Alarm contactsWiring of the cascade System supply sensorWiring FieldCondensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuitsInspect condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Set space heating operation Gas Natural Gas Propane ValveVerify HWG circulator mode Set HWG target temperature Configuration of the cascadeSet clock Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if usedCascade Sequence of operation Crest control module Home Screen2Main Menu Screen Maintenance Maintenance and annual startup Service technicianOwner maintenance See the Crest User’s Information Manual for InstructionsMaintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Check flame signalCleaning boiler heat exchanger Review with ownerHandling ceramic fiber materials Niosh stated First AidDiagrams Integrated Control2Wiring Diagram