Burnham 8H manual

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WARNING

This boiler requires regular maintenance and service to operate safely. Follow the instructions contained in this manual.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Read and understand the entire manual before attempting installation, start-up operation, or service. Installation and service must be performed only by an knowledgeable, experienced, and skilled installer or service agency.

This boiler must be properly vented.

This boiler needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

The interior of the venting system must be inspected and cleaned before the start of the heating season and should be inspected periodically throughout the heating season for any obstructions. A clean and unobstructed venting system is necessary to allow noxious fumes that could cause injury or loss of life to vent safely and will contribute toward maintaining the boiler’s efficiency.

Installation is not complete unless a pressure relief valve is installed into the tapping located on the top of boiler - See the Water Trim and Piping Section of this manual for details.

This boiler is supplied with safety devices which may cause the boiler to shut down and not re-start without service. If damage due to frozen pipes is a possibility, the heating system should not be left unattended in cold weather; or appropriate safeguards and alarms should be installed on the heating system to prevent damage if the boiler is inoperative.

This boiler contains very hot water under high pressure. Do not unscrew any pipe fittings nor attempt to disconnect any components of this boiler without positively assuring the water is cool and has no pressure. Always wear protective clothing and equipment when installing, starting up or servicing this boiler to prevent scald injuries. Do not rely on the pressure and temperature gauges to determine the temperature and pressure of the boiler.

This boiler contains components which become very hot when the boiler is operating. Do not touch any components unless they are cool.

Boiler materials of construction, products of combustion and the fuel contain alumina, silica, heavy metals, carbon monoxide, nitrogen oxides, aldehydes and/or other toxic or harmful substances which can cause death or serious injury and which are known to the state of California to cause cancer, birth defects and other reproductive harm. Always use proper safety clothing, respirators and equipment when servicing or working nearby the appliance.

Failure to follow all instructions in the proper order can cause personal injury or death. Read all instructions, including all those contained in component manufacturers manuals which are provided with the boiler before installing, starting up, operating, maintaining or servicing.

Keep boiler area clear and free from combustible materials, gasoline and other flammable vapors or liquids.

Do not operate boiler with control which has been subject to water.

All cover plates, enclosures and guards must be in place at all times.

NOTICE

This boiler has a limited warranty, a copy of which is printed on the back of this manual. It is the responsibility of the installing contractor to see that all controls are correctly installed and are operating properly when the installation is complete.

USA boilers built for installation at altitudes greater than 2,000 feet above sea level have been specially orificed to reduce gas input rate 4 percent per 1,000 feet above sea level per the National Fuel Gas Code, NFPA 54/ANSI Z223.1, Section 8.1.2 and Appendix F. Canadian boilers’ orifice sizing is indicated on the rating label.

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Contents 81416021R3-6/10 Price $5.00 Series 8HImportant Information Read Carefully Page Table of Contents Dimensional Data Boiler Model Special Base Part Number Pre-InstallationPage Remove Crate II. Boiler AssemblyDo not use air to leak test boiler Installation of Special Base for Combustible FlooringGeneral Assembly Knockdown Boilers Flame Roll-out Switch Installation Install Jacket. See Figure Jacket Assembly EP/OP Control Installation III. Gas Control System Assembly Knockdown Boilers Page Schematic Gas Piping, 24V Standing Pilot, 806H & 807H Main Gas Piping, Intermittent Ignition EI Schematic Pilot Piping Honeywell EI, USA Page Schematic Gas Piping, OP Control System, 806H 810H Schematic Gas Piping, OP-CSD-1 Control System, 808H 810H Page Schematic Gas Piping, EP-CSD-1 Control System, 808H 810H IV. Water Trim and Piping Flow Rate, Temperature Rise, and Pressure DropDrain Piping Installation Page Page Gas Piping Rated InputConnect boiler gas valve to gas supply system Specific Gravity Correction Factors Equivalent Lengths of Standard Pipe Fittings & ValvesVI. Venting Blocked Vent Switch InstallationBoiler Equipped With Vent Damper. See Figure Vent Damper InstallationTypical Vent System If an Existing Boiler is RemovedVII. Electrical Install Boiler WiringHeat Anticipator Settings Sequence of Operation and Wiring Diagrams Page Page Page Page Page Page Wiring Diagram, Honeywell EI, USA, Continuous Circulation Wiring Diagram, Honeywell EI, USA, Intermittent Circulation Wiring Diagram, Honeywell EI, Canada, Continuous Circulation Page Page Page Page Page Page VIII. System Start-Up Lighting Instructions 24V Standing Pilot Operating Instructions EI Lighting Instructions OP Operating Instructions EP Boiler Operating Instructions To Shut Down Honeywell Q314 Pilot Flame 24V Standing Pilot Adjust gas input rate to boiler. Natural Gas Check LimitsInput Rate Combustion Chamber Burn-Off Adjust gas input rate to boiler. LP/PropaneClean Heating System Install Front Removable PanelClean Boiler Flueways. See Figure IX. ServiceAvoid Breathing Fiber Particulates and Dust Pilot Burner Location Boiler Flueway CleaningHoneywell EI Ignition Module Yellow LED Flame Codes OFF Honeywell EI Ignition Module Green LED Status CodesHoneywell EI Trouble Shooting Guide Repair Parts Heat Exchanger Assembly Canopy Base Assembly Manifold and Main Burners Description Size Quantity Description Quantity Gas Valve, Robertshaw 7000DERHC, Natural Gas, 1 NPT 81660151 Solenoid Gas Valve, Honeywell V8295A1024, ¾ NPT 81660235 Description Quantity Natural Gas Only Pilot Burner, Honeywell Q348A1002, Natural Gas Pilot Burner, Honeywell Q348A1010, LP Gas 8236081 Pipe Tee, 1/8 NPT, Malleable 806601005 Description Size Quantity Brass Compression Coupling, 1/4 OD Tube 8236008 Description Size Quantity Page Jacket Jacket Front Removable Panel Trim and Miscellaneous Controls Draft Hood and Automatic Vent Damper Service Record Service Record Service Record