Burnham 8H manual Pre-Installation, Boiler Model Special Base Part Number

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I. Pre-Installation

WARNING

Carefully read all instructions before installing boiler. Failure to follow all instructions in proper order can cause personal injury or death.

A. Inspect shipment carefully for any signs of damage. All equipment is carefully manufactured, inspected and packed. Our responsibility ceases upon delivery of boiler to carrier in good condition. Any claim for damage or shortage in shipment must be filed immediately against carrier by consignee. No claims for variances or shortages will be allowed by Boiler Manufacturer, unless presented within sixty (60) days after receipt of equipment.

B.Installation must conform to the requirements of the authority having jurisdiction. In the absence of such requirements, installation must conform to the National Fuel Gas Code, NFPA 54/ANSI Z223.1 and/or CAN/CSA B149.1 Installation Codes. Where required by the authority having jurisdiction, the installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME No CSD-1.

C.Provide clearance between combustible material and boiler jacket (following clearances are minimums):

1.USA, 805H-807H: listed for Alcove installation

a.Front: 18”

b.Top: 36”

c.Draft hood, rear, sides and flue connector: 6”

WARNING

Appliance is design certified for installation on noncombustible flooring only. For installation on combustible flooring only when installed on special base listed in Table 2. Boiler must not be installed on carpeting. When boiler is installed on concrete which is over a material that is subject to melting (PVC, PEX radiant tubing, etc.), the special base must be used. A concrete pad is not sufficient to protect combustible flooring.

Table 2: Special Base Required for Installation on Combustible Flooring

Boiler Model

Special Base Part Number

805H

61816055

806H

61816065

807H

61816075

808H

61816085

809H

61816095

810H

61816105

2.USA, 808H-810H: for installation in room which is large in comparison with size of boiler.

a.Front: 18”

b.Top: 51½”

c.Draft hood, rear, sides, and flue connector: 6”

3.Canada, 805H-810H:

a.Top and front: 18” (45.7 cm)

b.Flue, rear and sides: 6” (15.2 cm)

D.Provide clearance for servicing and proper operation (following clearances are recommended and may be reduced to minimum clearances shown above):

1.Single boiler, 805H-807H, Front/Top: 24” (61.0 cm)

2.Single boiler, 808H-810H, Front/Top: 48”

(122.0 cm)

3.Multiple/modular boiler, USA /Canada, Sides: 1” (2.5 cm)

E.Install boiler on level floor as close to chimney as possible. For basement installation provide a solid base such as concrete or masonry construction if floor is not level or if water may be encountered on floor around boiler.

F.Protect gas ignition system components from water (dripping, spraying, rain, etc.) during boiler operation and service (circulator replacement, control replacement, etc.).

G.Provide combustion and ventilation air in accordance with applicable provisions of local building codes,

or the National Fuel Gas Code, NFPA 54/ANSI Z223.1, Air for Combustion and Ventilation; or CAN/ CSA B149.1, Venting Systems and Air Supply for Appliances.

WARNING

Adequate combustion and ventilation air must be provided to assure proper combustion.

The following guideline is based on the National Fuel Gas Code, NFPA 54/ANSI Z223.1.

1.Determine volume of space (boiler room). Rooms communicating directly with space (through permanent openings not furnished with doors) are considered part of space.

Volume [ft3] = Length [ft] x Width [ft] x Height [ft]

2.Determine Total Input of all appliances in space. Round result to nearest 1,000 Btu per hour (Btuh).

3.Determine type of space. Divide Volume by Total Input.

a.If result is greater than or equal to 50 ft3 per 1,000 BtuH, space is considered an unconfined space.

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Contents Series 8H 81416021R3-6/10 Price $5.00Important Information Read Carefully Page Table of Contents Dimensional Data Pre-Installation Boiler Model Special Base Part NumberPage II. Boiler Assembly Remove CrateInstallation of Special Base for Combustible Flooring Do not use air to leak test boilerGeneral Assembly Knockdown Boilers Flame Roll-out Switch Installation Install Jacket. See Figure Jacket Assembly EP/OP Control Installation III. Gas Control System Assembly Knockdown Boilers Page Schematic Gas Piping, 24V Standing Pilot, 806H & 807H Main Gas Piping, Intermittent Ignition EI Schematic Pilot Piping Honeywell EI, USA Page Schematic Gas Piping, OP Control System, 806H 810H Schematic Gas Piping, OP-CSD-1 Control System, 808H 810H Page Schematic Gas Piping, EP-CSD-1 Control System, 808H 810H Flow Rate, Temperature Rise, and Pressure Drop IV. Water Trim and PipingDrain Piping Installation Page Page Gas Piping Rated InputConnect boiler gas valve to gas supply system Equivalent Lengths of Standard Pipe Fittings & Valves Specific Gravity Correction FactorsBlocked Vent Switch Installation VI. VentingVent Damper Installation Boiler Equipped With Vent Damper. See FigureIf an Existing Boiler is Removed Typical Vent SystemInstall Boiler Wiring VII. ElectricalHeat Anticipator Settings Sequence of Operation and Wiring Diagrams Page Page Page Page Page Page Wiring Diagram, Honeywell EI, USA, Continuous Circulation Wiring Diagram, Honeywell EI, USA, Intermittent Circulation Wiring Diagram, Honeywell EI, Canada, Continuous Circulation Page Page Page Page Page Page VIII. System Start-Up Lighting Instructions 24V Standing Pilot Operating Instructions EI Lighting Instructions OP Operating Instructions EP Boiler Operating Instructions To Shut Down Honeywell Q314 Pilot Flame 24V Standing Pilot Adjust gas input rate to boiler. Natural Gas Check LimitsInput Rate Install Front Removable Panel Adjust gas input rate to boiler. LP/PropaneClean Heating System Combustion Chamber Burn-OffIX. Service Clean Boiler Flueways. See FigureAvoid Breathing Fiber Particulates and Dust Boiler Flueway Cleaning Pilot Burner LocationHoneywell EI Ignition Module Yellow LED Flame Codes Honeywell EI Ignition Module Green LED Status Codes OFFHoneywell EI Trouble Shooting Guide Repair Parts Heat Exchanger Assembly Canopy Base Assembly Manifold and Main Burners Description Size Quantity Description Quantity Gas Valve, Robertshaw 7000DERHC, Natural Gas, 1 NPT 81660151 Solenoid Gas Valve, Honeywell V8295A1024, ¾ NPT 81660235 Description Quantity Natural Gas Only Pilot Burner, Honeywell Q348A1002, Natural Gas Pilot Burner, Honeywell Q348A1010, LP Gas 8236081 Pipe Tee, 1/8 NPT, Malleable 806601005 Description Size Quantity Brass Compression Coupling, 1/4 OD Tube 8236008 Description Size Quantity Page Jacket Jacket Front Removable Panel Trim and Miscellaneous Controls Draft Hood and Automatic Vent Damper Service Record Service Record Service Record