Burnham 8H manual

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b.If result is less than 50 ft3 per 1,000 Btuh, space is considered a confined space.

4.Determine building type. A building of unusually tight construction has the following characteristics:

a.Walls and ceiling exposed to outside atmosphere have a continuous water vapor retarder with a rating of 1 perm or less with openings gasketed and sealed, and

b.Weather-stripping has been added on openable windows and doors, and

c.Caulking or sealants applied in joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at plumbing and electrical penetrations, and at other openings.

5.For boiler located in an unconfined space in a building of other than unusually tight construction, adequate combustion and ventilation air is normally provided by fresh air infiltration through cracks around windows and doors.

6.For boiler located in an unconfined space in a building of unusually tight construction or in

aconfined space, provide outdoor air through permanent opening(s) which communicate directly or by duct with the outdoors or spaces (crawl or attic) freely communicating with the outdoors. Minimum dimension of air opening(s) is 3” (7.6 cm).

a.Two permanent openings: Locate one opening within 12 inches (30.5 cm) of top of space. Locate remaining opening within 12 inches

(30.5 cm) of bottom of space. Size each opening per following:

i.Direct communication with outdoors. Minimum free area of each opening must be 1 square inch per 4,000 Btu per hour input of all equipment in space.

ii.Vertical ducts. Minimum free area of each opening must be 1 square inch per 4,000 Btu per hour input of all equipment in space. Duct cross-sectional area shall be same as opening free area.

iii.Horizontal ducts. Minimum free area of each opening must be 1 square inch per 2,000 Btu per hour input of all equipment in space. Duct cross-sectional area shall be same as opening free area.

b.One permanent opening shall be permitted where the boiler has clearances of at least 1” (2.5 cm) from the sides and rear and 6” (15.2 cm) from the front. Locate the opening within 12 inches (30.5 cm) of top of space. Size opening per following:

i.Minimum free area of 1 square inch per 3,000 Btu per hour input of all equipment in space.

ii.Free area shall not be less than the sum of the areas of all vent connectors in the confined space.

Alternate method for boiler located within confined space. Use indoor air if two permanent openings communicate directly with additional space(s) of sufficient volume such that combined volume of all spaces meet criteria for unconfined space. Size each opening for minimum free area of 1 square inch per 1,000 Btu per hour input of all equipment in spaces, but not less than 100 square inches.

7.Ventilation Duct Louvers and Grilles. Equip outside openings with louvers to prevent entrance of rain and snow, and screens to prevent entrance of insects and rodents. Louvers and grilles must be fixed in open position or interlocked with equipment to open automatically before burner operation. Screens must not be smaller than ¼ inch mesh.

Consider the blocking effect of louvers, grilles and screens when calculating the opening size to provide the required free area. If free area of louver or grille is not known, assume wood louvers have 20-25 percent free area and metal louvers and grilles have 60-75 percent free area.

8.For Specially Engineered Installations. The above requirements shall be permitted to be waived where special engineering, consistent with good engineering practice and approved by the authority having jurisdiction, provides an adequate supply of air for combustion, ventilation, and dilution of flue gases.

WARNING

Do not install boiler where gasoline or other flammable vapors or liquids, or sources of hydrocarbons (i.e. bleaches, cleaners, chemicals, sprays, paint removers, fabric softeners, etc.) are used or stored.

NOTICE

Mis-sizing of the boiler with regard to the heating system load will result in excessive boiler cycling and accelerated component failure. Burnham DOES NOT warrant failures caused by mis-sized boiler applications. DO NOT oversize the boiler to the system. Modular/multiple boilers greatly reduce the likelihood of boiler oversizing.



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Contents 81416021R3-6/10 Price $5.00 Series 8HImportant Information Read Carefully Page Table of Contents Dimensional Data Boiler Model Special Base Part Number Pre-InstallationPage Remove Crate II. Boiler AssemblyDo not use air to leak test boiler Installation of Special Base for Combustible FlooringGeneral Assembly Knockdown Boilers Flame Roll-out Switch Installation Install Jacket. See Figure Jacket Assembly EP/OP Control Installation III. Gas Control System Assembly Knockdown Boilers Page Schematic Gas Piping, 24V Standing Pilot, 806H & 807H Main Gas Piping, Intermittent Ignition EI Schematic Pilot Piping Honeywell EI, USA Page Schematic Gas Piping, OP Control System, 806H 810H Schematic Gas Piping, OP-CSD-1 Control System, 808H 810H Page Schematic Gas Piping, EP-CSD-1 Control System, 808H 810H IV. Water Trim and Piping Flow Rate, Temperature Rise, and Pressure DropDrain Piping Installation Page Page Rated Input Gas PipingConnect boiler gas valve to gas supply system Specific Gravity Correction Factors Equivalent Lengths of Standard Pipe Fittings & ValvesVI. Venting Blocked Vent Switch InstallationBoiler Equipped With Vent Damper. See Figure Vent Damper InstallationTypical Vent System If an Existing Boiler is RemovedVII. Electrical Install Boiler WiringHeat Anticipator Settings Sequence of Operation and Wiring Diagrams Page Page Page Page Page Page Wiring Diagram, Honeywell EI, USA, Continuous Circulation Wiring Diagram, Honeywell EI, USA, Intermittent Circulation Wiring Diagram, Honeywell EI, Canada, Continuous Circulation Page Page Page Page Page Page VIII. System Start-Up Lighting Instructions 24V Standing Pilot Operating Instructions EI Lighting Instructions OP Operating Instructions EP Boiler Operating Instructions To Shut Down Honeywell Q314 Pilot Flame 24V Standing Pilot Check Limits Adjust gas input rate to boiler. Natural GasInput Rate Combustion Chamber Burn-Off Adjust gas input rate to boiler. LP/PropaneClean Heating System Install Front Removable PanelClean Boiler Flueways. See Figure IX. ServiceAvoid Breathing Fiber Particulates and Dust Pilot Burner Location Boiler Flueway CleaningHoneywell EI Ignition Module Yellow LED Flame Codes OFF Honeywell EI Ignition Module Green LED Status CodesHoneywell EI Trouble Shooting Guide Repair Parts Heat Exchanger Assembly Canopy Base Assembly Manifold and Main Burners Description Size Quantity Description Quantity Gas Valve, Robertshaw 7000DERHC, Natural Gas, 1 NPT 81660151 Solenoid Gas Valve, Honeywell V8295A1024, ¾ NPT 81660235 Description Quantity Natural Gas Only Pilot Burner, Honeywell Q348A1002, Natural Gas Pilot Burner, Honeywell Q348A1010, LP Gas 8236081 Pipe Tee, 1/8 NPT, Malleable 806601005 Description Size Quantity Brass Compression Coupling, 1/4 OD Tube 8236008 Description Size Quantity Page Jacket Jacket Front Removable Panel Trim and Miscellaneous Controls Draft Hood and Automatic Vent Damper Service Record Service Record Service Record