Burnham 8H manual

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a.A boiler by-pass is recommended for any installation for improved system temperature balance, while serving to protect the boiler from sustained condensing operation. The by-pass also provides some measure of low return water temperature protection by reducing flow through the boiler. See Figure 23.

b.A blend pump is recommended to divert hot supply water into the return when system return temperatures can periodically dip below 135°F or when delta T’s rise beyond 40°F because of control schemes that shut off zone pumps for extended periods. See Figure 23, Detail “A”.

c.Primary/secondary piping with a by-pass is recommended to provide two points of mixing when dual temperature systems are used (i.e. baseboard and radiant heat, outdoor reset and domestic hot water production, systems incorporating night setback or multiple zone pumps on clock schedules). See Figure 23, Detail “B”.

d.If system three-way valves are used for temperature modulation, or if the system will

continuously run below 135°F for extended periods (due to low temperature applications like snowmelt, heat pump systems or others), primary/secondary boiler piping with a three- way valve and return temperature sensor is recommended. Refer to Burnham RTC Return Temperature Control Manual and Tekmar Essay #021 “Mixing Methods and Sizing of Variable Speed Injection Pumps” for more information on mixing devices and boiler protection from low return water temperature.

4.A hot water boiler installed above radiation level must be provided with a low water cutoff device as part of installation.

5.A start-up strainer is recommended for all installations (new and replacement alike) to prevent system debris and sediment from ending up in the boilers where it will inhibit heat transfer and may eventually cause a cast iron section to crack from overheating.

G.Alliance SL™ Water Heater (if used). Refer to Alliance SL™ Installation, Operating and Service Instructions for additional information. Install in same manner as space heating zone.

WARNING

Burnham Commercial recommends maintaining temperature differential (drop) across the system at 40°F or less and return water temperature at minimum of 135°F.

Continued boiler operation for prolonged periods of time under conditions when temperature differential across the system exceeds 40°F and/or return water temperature stays below 135°F, may result in premature boiler failure due to flue gas condensation and/or thermal shock.

If the above conditions exist, to protect a boiler from sustained flue gas condensation and/or thermal shock, the above-recommended temperatures may be maintained by employing common industry-accepted mixing methods to provide boiler protection.

Some common methods are boiler by-pass piping, blend pumps, primary secondary piping with a by- pass, mixing valves and/or variable speed injection pumps.

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Contents Series 8H 81416021R3-6/10 Price $5.00Important Information Read Carefully Page Table of Contents Dimensional Data Pre-Installation Boiler Model Special Base Part NumberPage II. Boiler Assembly Remove CrateInstallation of Special Base for Combustible Flooring Do not use air to leak test boilerGeneral Assembly Knockdown Boilers Flame Roll-out Switch Installation Install Jacket. See Figure Jacket Assembly EP/OP Control Installation III. Gas Control System Assembly Knockdown Boilers Page Schematic Gas Piping, 24V Standing Pilot, 806H & 807H Main Gas Piping, Intermittent Ignition EI Schematic Pilot Piping Honeywell EI, USA Page Schematic Gas Piping, OP Control System, 806H 810H Schematic Gas Piping, OP-CSD-1 Control System, 808H 810H Page Schematic Gas Piping, EP-CSD-1 Control System, 808H 810H Flow Rate, Temperature Rise, and Pressure Drop IV. Water Trim and PipingDrain Piping Installation Page Page Rated Input Gas PipingConnect boiler gas valve to gas supply system Equivalent Lengths of Standard Pipe Fittings & Valves Specific Gravity Correction FactorsBlocked Vent Switch Installation VI. VentingVent Damper Installation Boiler Equipped With Vent Damper. See FigureIf an Existing Boiler is Removed Typical Vent SystemInstall Boiler Wiring VII. ElectricalHeat Anticipator Settings Sequence of Operation and Wiring Diagrams Page Page Page Page Page Page Wiring Diagram, Honeywell EI, USA, Continuous Circulation Wiring Diagram, Honeywell EI, USA, Intermittent Circulation Wiring Diagram, Honeywell EI, Canada, Continuous Circulation Page Page Page Page Page Page VIII. System Start-Up Lighting Instructions 24V Standing Pilot Operating Instructions EI Lighting Instructions OP Operating Instructions EP Boiler Operating Instructions To Shut Down Honeywell Q314 Pilot Flame 24V Standing Pilot Check Limits Adjust gas input rate to boiler. Natural GasInput Rate Adjust gas input rate to boiler. LP/Propane Clean Heating SystemInstall Front Removable Panel Combustion Chamber Burn-OffIX. Service Clean Boiler Flueways. See FigureAvoid Breathing Fiber Particulates and Dust Boiler Flueway Cleaning Pilot Burner LocationHoneywell EI Ignition Module Yellow LED Flame Codes Honeywell EI Ignition Module Green LED Status Codes OFFHoneywell EI Trouble Shooting Guide Repair Parts Heat Exchanger Assembly Canopy Base Assembly Manifold and Main Burners Description Size Quantity Description Quantity Gas Valve, Robertshaw 7000DERHC, Natural Gas, 1 NPT 81660151 Solenoid Gas Valve, Honeywell V8295A1024, ¾ NPT 81660235 Description Quantity Natural Gas Only Pilot Burner, Honeywell Q348A1002, Natural Gas Pilot Burner, Honeywell Q348A1010, LP Gas 8236081 Pipe Tee, 1/8 NPT, Malleable 806601005 Description Size Quantity Brass Compression Coupling, 1/4 OD Tube 8236008 Description Size Quantity Page Jacket Jacket Front Removable Panel Trim and Miscellaneous Controls Draft Hood and Automatic Vent Damper Service Record Service Record Service Record