Burnham 8H manual VII. Electrical, Install Boiler Wiring

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VII. Electrical

DANGER

Positively assure all electrical connections are unpowered before attempting installation or service of electrical components or connections of the boiler or building. Lock out all electrical boxes with padlock once power is turned off.

WARNING

Failure to properly wire electrical connections to the boiler may result in serious physical harm.

Electrical power may be from more than one source. Make sure all power is off before attempting any electrical work.

Each boiler must be protected with a properly sized fused disconnect.

Never jump out or make inoperative any safety or operating controls.

The wiring diagrams contained in this manual are for reference purposes only. Each boiler is shipped with a wiring diagram attached to the front door. Refer to this diagram and the wiring diagram of any controls used with the boiler. Read, understand and follow all wiring instructions supplied with the controls.

A.Install Boiler Wiring

1.Knockdown boilers only. Locate wiring harnesses in Combination Boiler Parts and Control Carton. Refer to Table 10 and connect wiring as shown on the appropriate wiring diagram.

2.Connect supply wiring and electrically ground boiler in accordance with requirements of authority having jurisdiction, or in absence of such requirements the National Electrical Code, ANSI/NFPA 70 and/or CSA C22.1 Electrical Code.

B.Wire Vent Damper (if used; required on 805H, optional on 806H - 810H). See Figure 26.

1.Attach Vent Damper Harness to mounting hole in Jacket Left Side Panel. Install Cable Clamp around flexible conduit and attach to Jacket Top Panel.

2.Remove factory installed Jumper Plug from Vent Damper Receptacle on Vestibule Wiring Harness and discard.

3.Plug Vent Damper Harness Plug into Vent Damper Receptacle. See Figure 26.

C.Install thermostat. Locate on inside wall approximately 4 feet above floor. Do not install on outside wall, near fireplace, or where influenced by drafts or restricted air flow, hot or cold pipes, lighting fixtures, television, or sunlight. Allow free air movement by avoiding placement of furniture near thermostat.

Set heat anticipator to match control system requirements. Refer to Table 9.

D.Wire thermostat. Provide Class II circuit between thermostat and boiler. Refer to appropriate wiring diagram for control system being used.

Figure 28: Vent Damper Schematic Wiring Diagram

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Contents Series 8H 81416021R3-6/10 Price $5.00Important Information Read Carefully Page Table of Contents Dimensional Data Pre-Installation Boiler Model Special Base Part NumberPage II. Boiler Assembly Remove CrateInstallation of Special Base for Combustible Flooring Do not use air to leak test boilerGeneral Assembly Knockdown Boilers Flame Roll-out Switch Installation Install Jacket. See Figure Jacket Assembly EP/OP Control Installation III. Gas Control System Assembly Knockdown Boilers Page Schematic Gas Piping, 24V Standing Pilot, 806H & 807H Main Gas Piping, Intermittent Ignition EI Schematic Pilot Piping Honeywell EI, USA Page Schematic Gas Piping, OP Control System, 806H 810H Schematic Gas Piping, OP-CSD-1 Control System, 808H 810H Page Schematic Gas Piping, EP-CSD-1 Control System, 808H 810H Flow Rate, Temperature Rise, and Pressure Drop IV. Water Trim and PipingDrain Piping Installation Page Page Rated Input Gas PipingConnect boiler gas valve to gas supply system Equivalent Lengths of Standard Pipe Fittings & Valves Specific Gravity Correction FactorsBlocked Vent Switch Installation VI. VentingVent Damper Installation Boiler Equipped With Vent Damper. See FigureIf an Existing Boiler is Removed Typical Vent SystemInstall Boiler Wiring VII. ElectricalHeat Anticipator Settings Sequence of Operation and Wiring Diagrams Page Page Page Page Page Page Wiring Diagram, Honeywell EI, USA, Continuous Circulation Wiring Diagram, Honeywell EI, USA, Intermittent Circulation Wiring Diagram, Honeywell EI, Canada, Continuous Circulation Page Page Page Page Page Page VIII. System Start-Up Lighting Instructions 24V Standing Pilot Operating Instructions EI Lighting Instructions OP Operating Instructions EP Boiler Operating Instructions To Shut Down Honeywell Q314 Pilot Flame 24V Standing Pilot Check Limits Adjust gas input rate to boiler. Natural GasInput Rate Install Front Removable Panel Adjust gas input rate to boiler. LP/PropaneClean Heating System Combustion Chamber Burn-OffIX. Service Clean Boiler Flueways. See FigureAvoid Breathing Fiber Particulates and Dust Boiler Flueway Cleaning Pilot Burner LocationHoneywell EI Ignition Module Yellow LED Flame Codes Honeywell EI Ignition Module Green LED Status Codes OFFHoneywell EI Trouble Shooting Guide Repair Parts Heat Exchanger Assembly Canopy Base Assembly Manifold and Main Burners Description Size Quantity Description Quantity Gas Valve, Robertshaw 7000DERHC, Natural Gas, 1 NPT 81660151 Solenoid Gas Valve, Honeywell V8295A1024, ¾ NPT 81660235 Description Quantity Natural Gas Only Pilot Burner, Honeywell Q348A1002, Natural Gas Pilot Burner, Honeywell Q348A1010, LP Gas 8236081 Pipe Tee, 1/8 NPT, Malleable 806601005 Description Size Quantity Brass Compression Coupling, 1/4 OD Tube 8236008 Description Size Quantity Page Jacket Jacket Front Removable Panel Trim and Miscellaneous Controls Draft Hood and Automatic Vent Damper Service Record Service Record Service Record