Burnham 8H manual

Page 42

4.Honeywell EI Sequence of Operation

a.Normal Operation

i.Thermostat or operating control calls for heat. Vent Damper (if used) opens.

ii.Ignition Module Terminals PV, MV/PV and the Ignition Terminal are energized. Terminals PV and MV/PV power the Pilot Valve in the Gas Valve supplying gas to the Pilot. The Ignition Terminal supplies voltage to the Ignition Electrode creating an electric spark to ignite the Pilot.

iii.The sensing Circuit between the Q348 Pilot Burner and the IGNITION MODULE proves the presence of the Pilot Flame Electronically and the Ignition Terminal is de-energized.

iv.Terminals MV and MV/PV of the IGNITION MODULE are energized and supply power to the Main Gas Valve. The Gas Valve is energized allowing main gas flow, and ignition of Main Burners.

v.Call for heat ends. Ignition module is de- energized, de-energizing gas valve, and extinguishing pilot and main flame. Vent

Damper (if used) closes.

b.Safety Shutdown

i.Limit: Automatically interrupts power to the Ignition Module and Gas Valve(s), extinguishing pilot and main flame, when water temperature exceeds set point. Maximum allowable temperature is 250°F. Circulator continues to operate with call for heat, Vent Damper (if used) closes. Normal operation resumes when water temperature falls below set point.

ii.Blocked Vent Switch: Automatically interrupts main burner operation when excessive flue gas spillage occurs.

Circulator continues to operate and Vent Damper (if used) remains open with call for heat. If blocked vent switch is activated do not attempt to place boiler in operation. Correct cause of spillage and reset blocked vent switch.

iii.Flame Roll-out switch: Automatically interrupts main burner operation when flames or excessive heat are present in vestibule. Circulator continues to operate, Vent Damper (if used) remains open with call for heat. Control is single use device.

If flame roll-out switch is activated, do not attempt to place boiler in operation. Correct cause of spillage and replace flame roll-out switch.

iv.Pilot

Pilot failure can occur during the start-up or the operating cycle of the boiler. Any pilot failure of the Q348 Electronic Pilot, after ignition of pilot flame will close the main gas valve in 0.8 seconds.

For approximately 90 seconds after failure of the Q348 pilot, the module through the ignition terminal will try to reestablish pilot flame. If no pilot flame can be sensed by the flame rod circuit, terminals PV and

MV/PV are de-energized and the module will lock out on safety. Five to six minutes after shutdown, the IGNITION MODULE restarts the ignition sequence. The ignition trial, shutdown, and wait sequence continues until either the pilot lights or the Thermostat is set below room temperature (to end the call for heat). The ignition sequence can be reset by setting down the Thermostat for one minute.

c.Trouble Shooting Guide. See Page 66.

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Contents Series 8H 81416021R3-6/10 Price $5.00Important Information Read Carefully Page Table of Contents Dimensional Data Pre-Installation Boiler Model Special Base Part NumberPage II. Boiler Assembly Remove CrateInstallation of Special Base for Combustible Flooring Do not use air to leak test boilerGeneral Assembly Knockdown Boilers Flame Roll-out Switch Installation Install Jacket. See Figure Jacket Assembly EP/OP Control Installation III. Gas Control System Assembly Knockdown Boilers Page Schematic Gas Piping, 24V Standing Pilot, 806H & 807H Main Gas Piping, Intermittent Ignition EI Schematic Pilot Piping Honeywell EI, USA Page Schematic Gas Piping, OP Control System, 806H 810H Schematic Gas Piping, OP-CSD-1 Control System, 808H 810H Page Schematic Gas Piping, EP-CSD-1 Control System, 808H 810H Flow Rate, Temperature Rise, and Pressure Drop IV. Water Trim and PipingDrain Piping Installation Page Page Gas Piping Rated InputConnect boiler gas valve to gas supply system Equivalent Lengths of Standard Pipe Fittings & Valves Specific Gravity Correction FactorsBlocked Vent Switch Installation VI. VentingVent Damper Installation Boiler Equipped With Vent Damper. See FigureIf an Existing Boiler is Removed Typical Vent SystemInstall Boiler Wiring VII. ElectricalHeat Anticipator Settings Sequence of Operation and Wiring Diagrams Page Page Page Page Page Page Wiring Diagram, Honeywell EI, USA, Continuous Circulation Wiring Diagram, Honeywell EI, USA, Intermittent Circulation Wiring Diagram, Honeywell EI, Canada, Continuous Circulation Page Page Page Page Page Page VIII. System Start-Up Lighting Instructions 24V Standing Pilot Operating Instructions EI Lighting Instructions OP Operating Instructions EP Boiler Operating Instructions To Shut Down Honeywell Q314 Pilot Flame 24V Standing Pilot Adjust gas input rate to boiler. Natural Gas Check LimitsInput Rate Install Front Removable Panel Adjust gas input rate to boiler. LP/PropaneClean Heating System Combustion Chamber Burn-OffIX. Service Clean Boiler Flueways. See FigureAvoid Breathing Fiber Particulates and Dust Boiler Flueway Cleaning Pilot Burner LocationHoneywell EI Ignition Module Yellow LED Flame Codes Honeywell EI Ignition Module Green LED Status Codes OFFHoneywell EI Trouble Shooting Guide Repair Parts Heat Exchanger Assembly Canopy Base Assembly Manifold and Main Burners Description Size Quantity Description Quantity Gas Valve, Robertshaw 7000DERHC, Natural Gas, 1 NPT 81660151 Solenoid Gas Valve, Honeywell V8295A1024, ¾ NPT 81660235 Description Quantity Natural Gas Only Pilot Burner, Honeywell Q348A1002, Natural Gas Pilot Burner, Honeywell Q348A1010, LP Gas 8236081 Pipe Tee, 1/8 NPT, Malleable 806601005 Description Size Quantity Brass Compression Coupling, 1/4 OD Tube 8236008 Description Size Quantity Page Jacket Jacket Front Removable Panel Trim and Miscellaneous Controls Draft Hood and Automatic Vent Damper Service Record Service Record Service Record