A.O. Smith 2000, 3400, 2600, 1700 Field Wiring, VAC Power Supply Wiring, Power Supply Check

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Auto body shops

Plastic manufacturing plants

Furniture refinishing areas and establishments

New building construction

Remodeling areas

Common household products, pool and laundry products may contain fluorine or chlorine compounds. When these chemicals come in contact with the boiler, they react and can form strong acids. The acid can spoil the boiler wall, causing serious damage and may result in flue gas spillage or boiler water leakage into the building.

If the above mentioned contaminants and corrosive materials chemicals are present near the location of the boiler, make sure to remove the boiler permanently or relocate air inlet and vent terminations to other areas.

FIELD WIRING

120 VAC POWER SUPPLY WIRING

A dedicated, single phase, 30-60 amp (refer to Table 6 on Page

8)circuit breaker with a grounded neutral should be provided to supply power to the boilers. Use #10 AWG wire for the 120 VAC power supply to the boiler. All 120 VAC power supply connections must be made as shown in Figure 14. These connections should be made at the rear of the unit where a wiring junction box is provided. Field installed power supply wiring to the boiler should be installed in conduit. This conduit and wiring should be separate from any other conduit/wiring to guard against EMI (electromagnetic interference).

POWER SUPPLY CHECK

To reduce the possibility of electrical interference with the boiler’s control system the power supply voltage, polarity and ground must be checked. Using an AC volt meter check the 120 VAC power supply wiring from the breaker prior to making power supply connections at the boiler. Confirm the power supply voltage & polarity are correct and that an adequate ground connection is present by performing the three voltage tests below. See Figure 14 for wiring references.

Confirm RMS voltage between:

H and GND = 108 VAC minimum, 132 VAC maximum.

N and H = 108 VAC minimum, 132 VAC maximum.

N and GND = < 1 VAC maximum.

Figure 14.  FIELD WIRING

LOW VOLTAGE CONTROL WIRING

1.Header Terminals: In case of Hydronic Boilers, the header terminals are connected to the hydronic loop header sensor. Whereas in case of Hot water Boilers the header terminals are connected to the tank sensor where the temperature can be sensed. See Figure 15.

2.Outdoor Terminals: In case of Hydronic Boilers, they are connected to the outdoor sensors. But in case of Hot water Boilers, they are not connected. See Figure 15. The outdoor sensors must be mounted with cable inlet facing down as shown in Figure 16. The maximum length of the wire connecting from the boiler to the outdoor sensor must be no more than 50 feet.

3.MB2 and COM2 terminals are meant for building management systems.

Figure 15.  LOW VOLTAGE CONTROL WIRING

All low voltage control wiring connections must be made as shown in Figure 14. These connections should be made at the rear of the unit where a wiring junction box is provided. Field installed wiring inside 1/2 inch conduit is installed between the junction box on the back of the boiler and the temperature probe and/or field supplied external control being used. This conduit and wiring should be separate from any other conduit/wiring to guard against EMI (electromagnetic interference).

Figure 16.  OUTDOOR SENSOR

The outdoor sensor must be mounted in a shaded location, to avoid direct sunlight. It must be atleast 3 feet away from any exhaust, dryer, bathroom or other building vents. It must be located on the north side of th building, above the expected snow line where ice and debris cannot cover it.

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Contents XP Boiler Table of Contents Approvals Safe INSTALLATION, USE and ServiceImportant Definitions General Safety Qualifications IntroductionModel Identification Abbreviations UsedOperating Characteristics Dimensions and Capacity DataDouble Heat Exchanger Boiler Rough in Dimensions Double Electrical Requirements RatingsXB Models FLOW, Head and Temperature Rise FLOW, Head and Temperature RiseSingle Heat Exchanger Boiler Components Features and ComponentsDouble Heat Exchanger Boiler Components Low water cutoff board and sensor probe Lwco Component DescriptionControl Components LOW Water Cutoff Device Lwco Flame Sensor Water Temperature SensorsWater Temperature Limit Controls Main Power Supply SwitchGeneral Boiler Installation ConsiderationsHydronic System Thermal Expansion Internal ContaminantsHOT Water Boiler System General Water Line Connections Closed Water SystemsGAS Connections Explosion HazardGAS Supply Line Sizing Corrosive Materials and Contamination SourcesLOW Voltage Control Wiring Field WiringVAC Power Supply Wiring Power Supply CheckSuggested Pipe Size for Multiple GAS Appliances Natural GAS Replacing Existing Common Vented Boiler General RequirementsRequired Ability LocationLeveling Installation ClearancesPanels and Covers Chemical Vapor CorrosionFresh AIR Openings for Confined Spaces Confined Space Outdoor AIR Through TWO OpeningsOutdoor AIR Through ONE Opening Ducts Outdoor AIR Through TWO Horizontal DuctsOutdoor AIR Through TWO Vertical Ducts AIR from Other Indoor SpacesVenting Requirements for Installation in Canada Vent and AIR Pipe InstallationAIR Inlet Pipe Materials Venting Supports Vertical Installation RequirementsHorizontal Installation Requirements Direct Vent Installation RequirementsModels Vent KIT Numbers XB/XW TEE Models Vent KIT Numbers XB/XW Rain CAPModels Vent AIR Intake XB/XW KIT Numbers Rain CAP Elbow Models Vent AIR Intake XB/XW KIT Numbers TEE ElbowDirect VENT, Vertical Vent Horizontal Intake Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentBELOW. Keep Clear of ALL Obstructions VENT/AIR Termination Locations Direct Vent Horizontal TerminationTermination Clearances Direct Venting Vertical TerminationPrepare ROOF/WALL Penetrations VerticalModel Vent Diameter Vent MIN. Length Vent MAX. Length Inch XP Models AO Smith Condensate Neutralizer KIT Numbers Condensate DisposalCondensate Neutralizer Condensate TrapGAS Supply Pipe Connections GAS Supply ConnectionsGAS Pressure Requirements Check for GAS Leaks Pipe Sizes for Propane GASPurging GAS Line Check GAS Supply Inlet PressureManifold Pressure Connections Filling and Purging of Heating Boiler InstallationFilling HOT Water Supply Boiler Installation Boiler Start UP and OperationsWater Hardness Medium 0-12 Grains PER Gallon XW Model Freeze Protection Hydronic Heating InstallationCHECK/CONTROL Water Hardness INSPECT/FILL Condensate SystemLighting and Operating Instructions Setting of the Test Mode AdjustmentHigh Fire Rate Burner Control System Control SystemOverview Communications and Displays SpecificationsBurner Control Operation General Operational Sequence Domestic HOT Water Lead LAGLead LAG LL Master General Operation Local Operator Interface Display System FeaturesDefinitions Quick Setup S7999B OI Display Installation Instructions S7999B OI DisplayMounting the S7999B OI Display and Power Supply Navigation POWER-UP ValidationCommon OI Display page Symbols Starting UP the S7999B OI DisplayS7999B Display page Flow Status or Home Configure ButtonKeyboard Configuration PasswordLogin Change Parameter SettingsParameter Verify Example of Change ConfigurationData Comment FAULT/ALARM HandlingHistory Button Example of Hydronic History Operation Button Control Expanded Alert DetailSystem Configuration S7999B OI Display only Diagnostics ButtonSystem Synchronization S7999B OI Display only ConfigurationHydronic Control Code Description Recommended Troubleshooting Lockout Codes TroubleshootingReserved ILK OFF Flame Operation Faults 105 Flame detected out of sequence Adjust the LF switch while in this position Inspect the Combustion Pressure Switch to make Code Description Recommended Troubleshooting Lockout Codes Code Description Recommended Troubleshooting Lockout Codes Allowed Code DescriptionFan Parameter Errors Code Description Steam 20mA water temperature setting was invalid Abnormal Recycle Hardware flame bias delta high Eeprom DHW Plate Heat Exchanger Errors Inspect Boiler Area Maintenance ProceduresMaintenance Schedules General MaintenanceBlower Compartment Burner MaintenanceAIR Filter BOX Heat Exchanger Maintenance Venting MaintenanceCondensate Removal System Handling Ceramic Fiber Materials Replacement PartsInlet DIA Piping DiagramsStorage Tank AOS Conditions and Exceptions Limited Warranty

3400, 1700, 2000, 2600 specifications

A.O. Smith, a leader in water heating solutions, has developed a range of high-efficiency water heaters that cater to various residential and commercial needs. Among their stellar offerings are the A.O. Smith 2600, 2000, 1700, and 3400 models, each boasting impressive features, cutting-edge technologies, and excellent energy efficiency.

The A.O. Smith 2600 model is designed for those who require a robust water heating solution with a capacity to handle high-demand scenarios. It utilizes a highly efficient heating element that provides rapid heating and maintains a steady output. The built-in smart control system allows users to monitor temperature settings and track energy consumption, ensuring optimal performance.

Next in line, the A.O. Smith 2000 is perfect for households that require a reliable and efficient water heater without compromising on space. This compact model integrates advanced thermal insulation that minimizes heat loss, coupled with a powerful heating element that ensures quick heating times. Its sleek design makes it suitable for various installations while maintaining aesthetic appeal.

The A.O. Smith 1700 model caters specifically to smaller residential needs but retains features that align with higher-end models. It incorporates state-of-the-art safety features, including overheat protection and a pressure relief valve. Its lightweight structure and ease of installation stand out, making it a recommended choice for those looking for efficient heating without extensive modifications to their plumbing systems.

Lastly, the A.O. Smith 3400 is a powerhouse designed for larger commercial applications. This model offers exceptional heating capacities and includes advanced technologies such as a digital display for easy monitoring and control. The robust build is complemented by a high-performance insulation system that significantly reduces energy consumption and operating costs.

All A.O. Smith water heaters, including the 2600, 2000, 1700, and 3400 models, feature corrosion-resistant materials ensuring longevity and durability. With their commitment to quality and innovation, A.O. Smith continues to provide water heating solutions that meet modern demands while emphasizing energy efficiency and user convenience. Whether for residential or commercial use, each model represents the pinnacle of reliability and performance in water heating technology.

In conclusion, A.O. Smith has established itself as a reliable choice for water heaters, with models that cater to diverse needs without compromising on efficiency or quality.