A.O. Smith 2600, 3400, 1700, 2000 Code Description Recommended Troubleshooting Lockout Codes

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TROUBLESHOOTING

To support the recommended Troubleshooting, the R7910 has an Alert File. Review the Alert history for possible trends that may have been occurring prior to the actual Lockout.

Note Column: H= Hold message; L=Lockout message; H or L= either Hold or Lockout depending on Parameter Configuration.

Table 24.  TROUBLESHOOTING CODES

CODE

DESCRIPTION

RECOMMENDED TROUBLESHOOTING OF

NOTE

 

 

 

LOCKOUT CODES

 

 

Safety Data Faults

 

 

 

1

Unconfigured safety data

1. New Device, complete device configuration and

L

 

 

 

safety verification.

 

 

 

2. If fault repeats, replace module.

 

2

Waiting for safety data verification

1. Device in Configuration mode and safety

L

 

 

 

parameters need verification and a device needs

 

 

 

 

reset to complete verification.

 

 

 

2. Configuration ended without verification, re enter

 

 

 

 

configuration, verify safety parameters and reset

 

 

 

 

device to complete verification.

 

 

 

3.

If fault repeats, replace module.

 

 

Internal Operation Errors

 

 

 

3

Internal fault: Hardware fault

Internal Fault.

H

 

 

1.

Reset Module.

 

4

Internal fault: Safety Relay key feedback error

H

2.

If fault repeats, replace module.

5

Internal fault: Unstable power (DCDC) output

H

 

 

6

Internal fault: Invalid processor clock

 

 

H

7

Internal fault: Safety relay drive error

 

 

H

8

Internal fault: Zero crossing not detected

 

 

H

9

Internal fault: Flame bias out of range

 

 

H

10

Internal fault: Invalid Burner control state

 

 

L

11

Internal fault: Invalid Burner control state flag

 

 

L

12

Internal fault: Safety relay drive cap short

 

 

H

 

 

 

 

 

13

Internal fault: PII shorted to ILK

 

 

H or L

14

Internal fault: HFS shorted to LCI

 

 

H or L

15

Internal fault: Safety relay test failed due to

 

 

L

 

feedback ON

 

 

 

16

Internal fault: Safety relay test failed due to safety

 

 

L

 

relay OFF

 

 

 

17

Internal fault: Safety relay test failed due to safety

 

 

L

 

relay not OFF

 

 

 

18

Internal fault: Safety relay test failed due to

 

 

L

 

feedback not ON

 

 

 

19

Internal fault: Safety RAM write

 

 

L

20

Internal fault: Flame ripple and overflow

 

 

H

21

Internal fault: Flame number of sample mismatch

 

 

H

22

Internal fault: Flame bias out of range

 

 

H

23

Internal fault: Bias changed since heating cycle

 

 

H

 

starts

 

 

 

24

Internal fault: Spark voltage stuck low or high

 

 

H

25

Internal fault: Spark voltage changed too much

 

 

H

 

during flame sensing time

 

 

 

26

Internal fault: Static flame ripple

 

 

H

27

Internal fault: Flame rod shorted to ground

 

 

H

 

detected

 

 

 

28

Internal fault: A/D linearity test fails

 

 

H

29

Internal fault: Flame bias cannot be set in range

 

 

H

61

Image 61
Contents XP Boiler Table of Contents Approvals Safe INSTALLATION, USE and ServiceImportant Definitions General Safety Model Identification IntroductionAbbreviations Used QualificationsOperating Characteristics Dimensions and Capacity DataDouble Heat Exchanger Boiler Rough in Dimensions Double Electrical Requirements RatingsXB Models FLOW, Head and Temperature Rise FLOW, Head and Temperature RiseSingle Heat Exchanger Boiler Components Features and ComponentsDouble Heat Exchanger Boiler Components Low water cutoff board and sensor probe Lwco Component DescriptionControl Components Water Temperature Limit Controls Flame Sensor Water Temperature SensorsMain Power Supply Switch LOW Water Cutoff Device LwcoGeneral Boiler Installation ConsiderationsHydronic System HOT Water Boiler System General Water Line Connections Internal ContaminantsClosed Water Systems Thermal ExpansionGAS Connections Explosion HazardGAS Supply Line Sizing Corrosive Materials and Contamination SourcesVAC Power Supply Wiring Field WiringPower Supply Check LOW Voltage Control WiringSuggested Pipe Size for Multiple GAS Appliances Natural GAS Required Ability General RequirementsLocation Replacing Existing Common Vented BoilerPanels and Covers Installation ClearancesChemical Vapor Corrosion LevelingFresh AIR Openings for Confined Spaces Confined Space Outdoor AIR Through TWO OpeningsOutdoor AIR Through ONE Opening Outdoor AIR Through TWO Vertical Ducts Outdoor AIR Through TWO Horizontal DuctsAIR from Other Indoor Spaces DuctsVenting Requirements for Installation in Canada Vent and AIR Pipe InstallationAIR Inlet Pipe Materials Horizontal Installation Requirements Vertical Installation RequirementsDirect Vent Installation Requirements Venting SupportsModels Vent KIT Numbers XB/XW TEE Models Vent KIT Numbers XB/XW Rain CAPModels Vent AIR Intake XB/XW KIT Numbers Rain CAP Elbow Models Vent AIR Intake XB/XW KIT Numbers TEE ElbowDirect VENT, Vertical Vent Horizontal Intake Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentBELOW. Keep Clear of ALL Obstructions VENT/AIR Termination Locations Direct Vent Horizontal TerminationTermination Prepare ROOF/WALL Penetrations Direct Venting Vertical TerminationVertical ClearancesModel Vent Diameter Vent MIN. Length Vent MAX. Length Inch Condensate Neutralizer Condensate DisposalCondensate Trap XP Models AO Smith Condensate Neutralizer KIT NumbersGAS Supply Pipe Connections GAS Supply ConnectionsGAS Pressure Requirements Purging GAS Line Pipe Sizes for Propane GASCheck GAS Supply Inlet Pressure Check for GAS LeaksFilling HOT Water Supply Boiler Installation Filling and Purging of Heating Boiler InstallationBoiler Start UP and Operations Manifold Pressure ConnectionsCHECK/CONTROL Water Hardness Freeze Protection Hydronic Heating InstallationINSPECT/FILL Condensate System Water Hardness Medium 0-12 Grains PER Gallon XW ModelLighting and Operating Instructions Setting of the Test Mode AdjustmentHigh Fire Rate Burner Control System Control SystemOverview Communications and Displays SpecificationsBurner Control Operation General Operational Sequence Domestic HOT Water Lead LAGLead LAG LL Master General Operation Local Operator Interface Display System FeaturesDefinitions Quick Setup S7999B OI Display Installation Instructions S7999B OI DisplayMounting the S7999B OI Display and Power Supply Common OI Display page Symbols POWER-UP ValidationStarting UP the S7999B OI Display NavigationS7999B Display page Flow Status or Home Configure ButtonLogin Configuration PasswordChange Parameter Settings KeyboardParameter Verify Example of Change ConfigurationData Comment FAULT/ALARM HandlingHistory Button Example of Hydronic History Operation Button Control Expanded Alert DetailSystem Configuration S7999B OI Display only Diagnostics ButtonSystem Synchronization S7999B OI Display only ConfigurationHydronic Control Code Description Recommended Troubleshooting Lockout Codes TroubleshootingReserved ILK OFF Flame Operation Faults 105 Flame detected out of sequence Adjust the LF switch while in this position Inspect the Combustion Pressure Switch to make Code Description Recommended Troubleshooting Lockout Codes Code Description Recommended Troubleshooting Lockout Codes Allowed Code DescriptionFan Parameter Errors Code Description Steam 20mA water temperature setting was invalid Abnormal Recycle Hardware flame bias delta high Eeprom DHW Plate Heat Exchanger Errors Maintenance Schedules Maintenance ProceduresGeneral Maintenance Inspect Boiler AreaBlower Compartment Burner MaintenanceAIR Filter BOX Heat Exchanger Maintenance Venting MaintenanceCondensate Removal System Handling Ceramic Fiber Materials Replacement PartsInlet DIA Piping DiagramsStorage Tank AOS Conditions and Exceptions Limited Warranty

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