A.O. Smith 2600, 3400, 1700, 2000 instruction manual Explosion Hazard, GAS Connections

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Explosion Hazard

Relief Valve must comply with ASME code.

Properly sized Relief Valve must be installed in opening provided.

Can result in overheating and excessive tank pressure.

Can cause serious injury or death.

A discharge pipe from the relief valve should terminate at an adequate floor drain. Do not thread, plug, or cap the end of drain line.

CAUTION

Water Damage Hazard

Pressure Relief Valve discharge pipe must terminate at adequate drain.

The Discharge Pipe:

Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.

Shall not be plugged or blocked.

Shall not be exposed to freezing temperatures.

Shall be of material listed for hot water distribution.

Shall be installed so as to allow complete drainage of both the relief valve and the discharge pipe.

Must terminate a maximum of six inches above a floor drain or external to the building. In cold climates, it is recommended that the discharge pipe be terminated at an adequate drain inside the building.

Shall not have any valve or other obstruction between the relief valve and the drain.

Once the boiler is installed and filled with water and the system is pressurized, manually test the operation of the pressure relief valve. See the Maintenance Procedures section of this manual for instructions.

Your local code authority may have other specific safety relief valve requirements not covered below. If any pressure relief valve is re­placed, the replacement­ valve must com­ply with the current version of the ASME Boiler and Pressure Vessel Code, Section IV (“HEATING BOILERS”).

XB HYDRONIC BOILERS, are shipped with a 50 psi (345 kPa) pressure relief valve. This relief valve must be installed­ in the water outlet as near to the boiler as possi­ble.

XW HOT WATER BOILERS, are shipped with a 125 psi (860 kPa) pressure relief valve that must be in­stalled in the water out­ let as near to the boil­er as possible­.

This ASME-rated valve has a discharge capacity that exceeds maximum boiler input rating and a pres­sure rating that does not exceed maximum­ working pres­sure shown on boiler rating plate.

In addition, a CSA design-certified and ASME-rated temperature­ and pressure (T&P) relief valve must be installed on each and every water storage tank in hot water supply system. The T&P relief valve must comply with applicable­ construction provisions of Standard for Relief Valves for Hot Water Supply Systems, ANSI Z21.22 or CSA 4.4. T&P relief­ valve must be of automatic reset type and not embody a single-use type fusible plug, cartridge or linkage.

T&P relief valve should have a temperature rating of 210°F (99°C), a pressure rating not exceeding lowest rated working pressure of any system compo­nent, and a discharge capacity exceeding total input of water boilers supplying­ water to storage tank.

Locate the T&P relief valve (a) in the top of the tank, or (b) in the side of the tank on a centerline within the upper 6 inches (152 mm) of the top of the tank, see Figure 78 and Figure 79. The tapping should be threaded in accordance with the current edition of the Standard for Pipe Threads, General Purpose (inch), ANSI/ASME­ B1.20.1. The location of, or in­tended location for, the T&P relief valve should be readily accessible for servicing or replacement.

GAS CONNECTIONS

Make sure the gas on which boiler is to operate is same as that specified on the rating plate. Do not install boiler if equipped for a different type of gas. Consult your gas supplier.

This boiler is not intended to operate at gas supply pressure other than shown on the rating plate. A lock-up or positive shut- off type regulator must be installed in gas supply line. For proper gas regulation the lock-up style regulators must be installed no closer than a minimum of 3 feet from the boiler and a maximum of 8 feet away from the boiler. Exposure to higher gas supply pressure may cause damage to gas valves which can result in fire or explosion. If overpressure has occurred such as through improper testing of gas lines or emergency malfunction of supply system, the gas valves must be checked for safe operation. Make sure that the outside vents on supply regulators and the safety vent valves are protected against blockage. These are parts of the gas supply system, not boiler. Vent blockage may occur during ice build-up or snowstorms.

The boiler must be isolated from the gas supply piping system by closing its main manual gas shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.

Disconnect the boiler and its main manual gas shut-off valve from the gas supply piping during any pressure testing of the gas supply system over 1/2 psig. The gas supply line must be capped when not connected to the boiler.

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Contents XP Boiler Table of Contents Important Definitions Safe INSTALLATION, USE and ServiceApprovals General Safety Model Identification IntroductionAbbreviations Used QualificationsOperating Characteristics Dimensions and Capacity DataDouble Heat Exchanger Boiler Rough in Dimensions Double Electrical Requirements RatingsXB Models FLOW, Head and Temperature Rise FLOW, Head and Temperature RiseSingle Heat Exchanger Boiler Components Features and ComponentsDouble Heat Exchanger Boiler Components Low water cutoff board and sensor probe Lwco Component DescriptionControl Components Water Temperature Limit Controls Flame Sensor Water Temperature SensorsMain Power Supply Switch LOW Water Cutoff Device LwcoHydronic System Boiler Installation ConsiderationsGeneral HOT Water Boiler System General Water Line Connections Internal ContaminantsClosed Water Systems Thermal ExpansionGAS Connections Explosion HazardGAS Supply Line Sizing Corrosive Materials and Contamination SourcesVAC Power Supply Wiring Field WiringPower Supply Check LOW Voltage Control WiringSuggested Pipe Size for Multiple GAS Appliances Natural GAS Required Ability General RequirementsLocation Replacing Existing Common Vented BoilerPanels and Covers Installation ClearancesChemical Vapor Corrosion LevelingOutdoor AIR Through ONE Opening Confined Space Outdoor AIR Through TWO OpeningsFresh AIR Openings for Confined Spaces Outdoor AIR Through TWO Vertical Ducts Outdoor AIR Through TWO Horizontal DuctsAIR from Other Indoor Spaces DuctsVenting AIR Inlet Pipe Materials Vent and AIR Pipe InstallationRequirements for Installation in Canada Horizontal Installation Requirements Vertical Installation RequirementsDirect Vent Installation Requirements Venting SupportsModels Vent KIT Numbers XB/XW TEE Models Vent KIT Numbers XB/XW Rain CAPModels Vent AIR Intake XB/XW KIT Numbers Rain CAP Elbow Models Vent AIR Intake XB/XW KIT Numbers TEE ElbowDirect VENT, Vertical Vent Horizontal Intake Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentBELOW. Keep Clear of ALL Obstructions Termination Direct Vent Horizontal TerminationVENT/AIR Termination Locations Prepare ROOF/WALL Penetrations Direct Venting Vertical TerminationVertical ClearancesModel Vent Diameter Vent MIN. Length Vent MAX. Length Inch Condensate Neutralizer Condensate DisposalCondensate Trap XP Models AO Smith Condensate Neutralizer KIT NumbersGAS Pressure Requirements GAS Supply ConnectionsGAS Supply Pipe Connections Purging GAS Line Pipe Sizes for Propane GASCheck GAS Supply Inlet Pressure Check for GAS LeaksFilling HOT Water Supply Boiler Installation Filling and Purging of Heating Boiler InstallationBoiler Start UP and Operations Manifold Pressure ConnectionsCHECK/CONTROL Water Hardness Freeze Protection Hydronic Heating InstallationINSPECT/FILL Condensate System Water Hardness Medium 0-12 Grains PER Gallon XW ModelLighting and Operating Instructions Setting of the Test Mode AdjustmentHigh Fire Rate Overview Control SystemBurner Control System Burner Control Operation SpecificationsCommunications and Displays General Operational Sequence Lead LAG LL Master General Operation Lead LAGDomestic HOT Water Definitions FeaturesLocal Operator Interface Display System Mounting the S7999B OI Display and Power Supply Installation Instructions S7999B OI DisplayQuick Setup S7999B OI Display Common OI Display page Symbols POWER-UP ValidationStarting UP the S7999B OI Display NavigationS7999B Display page Flow Status or Home Configure ButtonLogin Configuration PasswordChange Parameter Settings KeyboardParameter Verify Example of Change ConfigurationHistory Button FAULT/ALARM HandlingData Comment Example of Hydronic History Operation Button Control Expanded Alert DetailSystem Configuration S7999B OI Display only Diagnostics ButtonHydronic Control ConfigurationSystem Synchronization S7999B OI Display only Code Description Recommended Troubleshooting Lockout Codes TroubleshootingReserved ILK OFF Flame Operation Faults 105 Flame detected out of sequence Adjust the LF switch while in this position Inspect the Combustion Pressure Switch to make Code Description Recommended Troubleshooting Lockout Codes Code Description Recommended Troubleshooting Lockout Codes Allowed Code DescriptionFan Parameter Errors Code Description Steam 20mA water temperature setting was invalid Abnormal Recycle Hardware flame bias delta high Eeprom DHW Plate Heat Exchanger Errors Maintenance Schedules Maintenance ProceduresGeneral Maintenance Inspect Boiler AreaAIR Filter BOX Burner MaintenanceBlower Compartment Condensate Removal System Venting MaintenanceHeat Exchanger Maintenance Handling Ceramic Fiber Materials Replacement PartsInlet DIA Piping DiagramsStorage Tank AOS Conditions and Exceptions Limited Warranty

3400, 1700, 2000, 2600 specifications

A.O. Smith, a leader in water heating solutions, has developed a range of high-efficiency water heaters that cater to various residential and commercial needs. Among their stellar offerings are the A.O. Smith 2600, 2000, 1700, and 3400 models, each boasting impressive features, cutting-edge technologies, and excellent energy efficiency.

The A.O. Smith 2600 model is designed for those who require a robust water heating solution with a capacity to handle high-demand scenarios. It utilizes a highly efficient heating element that provides rapid heating and maintains a steady output. The built-in smart control system allows users to monitor temperature settings and track energy consumption, ensuring optimal performance.

Next in line, the A.O. Smith 2000 is perfect for households that require a reliable and efficient water heater without compromising on space. This compact model integrates advanced thermal insulation that minimizes heat loss, coupled with a powerful heating element that ensures quick heating times. Its sleek design makes it suitable for various installations while maintaining aesthetic appeal.

The A.O. Smith 1700 model caters specifically to smaller residential needs but retains features that align with higher-end models. It incorporates state-of-the-art safety features, including overheat protection and a pressure relief valve. Its lightweight structure and ease of installation stand out, making it a recommended choice for those looking for efficient heating without extensive modifications to their plumbing systems.

Lastly, the A.O. Smith 3400 is a powerhouse designed for larger commercial applications. This model offers exceptional heating capacities and includes advanced technologies such as a digital display for easy monitoring and control. The robust build is complemented by a high-performance insulation system that significantly reduces energy consumption and operating costs.

All A.O. Smith water heaters, including the 2600, 2000, 1700, and 3400 models, feature corrosion-resistant materials ensuring longevity and durability. With their commitment to quality and innovation, A.O. Smith continues to provide water heating solutions that meet modern demands while emphasizing energy efficiency and user convenience. Whether for residential or commercial use, each model represents the pinnacle of reliability and performance in water heating technology.

In conclusion, A.O. Smith has established itself as a reliable choice for water heaters, with models that cater to diverse needs without compromising on efficiency or quality.