A.O. Smith 2600, 3400, 1700, 2000 Burner Maintenance, Blower Compartment, AIR Filter BOX

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If the preceding burner characteristics are not evident, check for accumulation of lint or other foreign material that restricts or blocks the air openings to the burner or boiler. To check burners:

1.Shut off all gas and electricity to unit. Allow unit to cool.

2.Remove main burners from unit.

3.Check that burner ports are free of foreign matter.

4.Clean burner with vacuum cleaner. Do not distort burner ports.

5.Reinstall burners in unit. Ensure that all the screws on the burner flange are tightened securely so that the gasket will provide a good seal.

6.Also check for good flow of combustion and ventilating air to the unit.

After placing the boiler in operation, check the ignition system safety shut-off devices for proper operation. To accomplish this with the main burner operating, close the valve on the manifold. Within four seconds the main burners should extinguish. If this does not occur immediately, discontinue gas supply by closing main manual shut-off and call a qualified serviceman to correct the situation. If the burners extinguish, then light boiler in accordance with lighting and operating instructions.

Any safety devices including low water cutoffs used in conjunction with this boiler should receive periodic (every six months) inspection to assure proper operation. A low water cutoff device of the float type should be flushed every six months. Periodic checks, at least twice a year, should be made for water leaks.

More frequent inspections may be necessary depending on water conditions.

The boiler-mounted gas and electrical controls have been designed to give both dependable service and long life. However, malfunction can occur, as with any piece of equipment. It is therefore recommended that all components be checked periodically by a qualified serviceman for proper operation.

BURNER MAINTENANCE

Qualified service agent should follow this procedure when the boiler’s burner needs cleaning.

1.Turn off the electrical power to the boiler and close the main manual gas shutoff valve(s). Allow the boiler parts to cool before disassembly.

2.Loosen the flange and separate the gas train from the manifold assembly.

3.Separate the burner from the blower adapter by first removing the four (4) bolts and subsequently, the blower gaskets­. The blower should be free to move at this point.

4.For Direct Vent units: It is necessary to loosen and slide the rubber coupling on the blower adaptor in order to move the blower.

5.Loosen the seven bolts on the blower adapter at the base and move the burner ground wire (Green) aside.

6.Lift the blower adapter and remove the manifold assembly up from the 6 studs located on the cover plate and remove the burner gasket.

7.Remove any loose foreign material such as dust or lint with a vacuum. Check all ports for blockage. Dislodge any foreign material causing blockage. Remove any soot or carbon deposits with a rag making sure to remove any lint left on the burner by vacuuming again.

8.Reverse the steps to reassemble the unit.

9.Restore electrical power and gas supply to the boiler.

Put the boiler back in operation by following the Lighting and Operating instructions in this manual.

Check for gas leaks and proper boiler and vent operation.

PRESSURE RELIEF VALVE

The pressure relief valve should be opened at least twice a year to check its working condition. This will aid in assuring proper pressure relief protection. Lift the lever at the top of the valve several times until the valve seats properly and operates freely.

BLOWER COMPARTMENT

The blower compartment should be cleaned annually to remove any dirt and lint that may have accumulated in the compartment or on the blower and motor. Buildups of dirt and lint on the blower and motor can create excessive loads on the motor resulting in higher that normal operating temperatures and possible shortened service life.

AIR FILTER BOX

The air filter box should be cleaned every three months to remove any dust and debris that may have accumulated in the air filter or the filter housing. Buildups of dust on the air filter can block the air intake into the boiler. Air filter can washed and cleaned with water.

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Contents XP Boiler Table of Contents Important Definitions Safe INSTALLATION, USE and ServiceApprovals General Safety Model Identification IntroductionAbbreviations Used QualificationsOperating Characteristics Dimensions and Capacity DataDouble Heat Exchanger Boiler Rough in Dimensions Double Electrical Requirements RatingsXB Models FLOW, Head and Temperature Rise FLOW, Head and Temperature RiseSingle Heat Exchanger Boiler Components Features and ComponentsDouble Heat Exchanger Boiler Components Low water cutoff board and sensor probe Lwco Component DescriptionControl Components Water Temperature Limit Controls Flame Sensor Water Temperature SensorsMain Power Supply Switch LOW Water Cutoff Device LwcoHydronic System Boiler Installation ConsiderationsGeneral HOT Water Boiler System General Water Line Connections Internal ContaminantsClosed Water Systems Thermal ExpansionGAS Connections Explosion HazardGAS Supply Line Sizing Corrosive Materials and Contamination SourcesVAC Power Supply Wiring Field WiringPower Supply Check LOW Voltage Control WiringSuggested Pipe Size for Multiple GAS Appliances Natural GAS Required Ability General RequirementsLocation Replacing Existing Common Vented BoilerPanels and Covers Installation ClearancesChemical Vapor Corrosion LevelingOutdoor AIR Through ONE Opening Confined Space Outdoor AIR Through TWO OpeningsFresh AIR Openings for Confined Spaces Outdoor AIR Through TWO Vertical Ducts Outdoor AIR Through TWO Horizontal DuctsAIR from Other Indoor Spaces DuctsVenting AIR Inlet Pipe Materials Vent and AIR Pipe InstallationRequirements for Installation in Canada Horizontal Installation Requirements Vertical Installation RequirementsDirect Vent Installation Requirements Venting SupportsModels Vent KIT Numbers XB/XW TEE Models Vent KIT Numbers XB/XW Rain CAPModels Vent AIR Intake XB/XW KIT Numbers Rain CAP Elbow Models Vent AIR Intake XB/XW KIT Numbers TEE ElbowDirect VENT, Vertical Vent Horizontal Intake Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentBELOW. Keep Clear of ALL Obstructions Termination Direct Vent Horizontal TerminationVENT/AIR Termination Locations Prepare ROOF/WALL Penetrations Direct Venting Vertical TerminationVertical ClearancesModel Vent Diameter Vent MIN. Length Vent MAX. Length Inch Condensate Neutralizer Condensate DisposalCondensate Trap XP Models AO Smith Condensate Neutralizer KIT NumbersGAS Pressure Requirements GAS Supply ConnectionsGAS Supply Pipe Connections Purging GAS Line Pipe Sizes for Propane GASCheck GAS Supply Inlet Pressure Check for GAS LeaksFilling HOT Water Supply Boiler Installation Filling and Purging of Heating Boiler InstallationBoiler Start UP and Operations Manifold Pressure ConnectionsCHECK/CONTROL Water Hardness Freeze Protection Hydronic Heating InstallationINSPECT/FILL Condensate System Water Hardness Medium 0-12 Grains PER Gallon XW ModelLighting and Operating Instructions Setting of the Test Mode AdjustmentHigh Fire Rate Overview Control SystemBurner Control System Burner Control Operation SpecificationsCommunications and Displays General Operational Sequence Lead LAG LL Master General Operation Lead LAGDomestic HOT Water Definitions FeaturesLocal Operator Interface Display System Mounting the S7999B OI Display and Power Supply Installation Instructions S7999B OI DisplayQuick Setup S7999B OI Display Common OI Display page Symbols POWER-UP ValidationStarting UP the S7999B OI Display NavigationS7999B Display page Flow Status or Home Configure ButtonLogin Configuration PasswordChange Parameter Settings KeyboardParameter Verify Example of Change ConfigurationHistory Button FAULT/ALARM HandlingData Comment Example of Hydronic History Operation Button Control Expanded Alert DetailSystem Configuration S7999B OI Display only Diagnostics ButtonHydronic Control ConfigurationSystem Synchronization S7999B OI Display only Code Description Recommended Troubleshooting Lockout Codes TroubleshootingReserved ILK OFF Flame Operation Faults 105 Flame detected out of sequence Adjust the LF switch while in this position Inspect the Combustion Pressure Switch to make Code Description Recommended Troubleshooting Lockout Codes Code Description Recommended Troubleshooting Lockout Codes Allowed Code DescriptionFan Parameter Errors Code Description Steam 20mA water temperature setting was invalid Abnormal Recycle Hardware flame bias delta high Eeprom DHW Plate Heat Exchanger Errors Maintenance Schedules Maintenance ProceduresGeneral Maintenance Inspect Boiler AreaAIR Filter BOX Burner MaintenanceBlower Compartment Condensate Removal System Venting MaintenanceHeat Exchanger Maintenance Handling Ceramic Fiber Materials Replacement PartsInlet DIA Piping DiagramsStorage Tank AOS Conditions and Exceptions Limited Warranty

3400, 1700, 2000, 2600 specifications

A.O. Smith, a leader in water heating solutions, has developed a range of high-efficiency water heaters that cater to various residential and commercial needs. Among their stellar offerings are the A.O. Smith 2600, 2000, 1700, and 3400 models, each boasting impressive features, cutting-edge technologies, and excellent energy efficiency.

The A.O. Smith 2600 model is designed for those who require a robust water heating solution with a capacity to handle high-demand scenarios. It utilizes a highly efficient heating element that provides rapid heating and maintains a steady output. The built-in smart control system allows users to monitor temperature settings and track energy consumption, ensuring optimal performance.

Next in line, the A.O. Smith 2000 is perfect for households that require a reliable and efficient water heater without compromising on space. This compact model integrates advanced thermal insulation that minimizes heat loss, coupled with a powerful heating element that ensures quick heating times. Its sleek design makes it suitable for various installations while maintaining aesthetic appeal.

The A.O. Smith 1700 model caters specifically to smaller residential needs but retains features that align with higher-end models. It incorporates state-of-the-art safety features, including overheat protection and a pressure relief valve. Its lightweight structure and ease of installation stand out, making it a recommended choice for those looking for efficient heating without extensive modifications to their plumbing systems.

Lastly, the A.O. Smith 3400 is a powerhouse designed for larger commercial applications. This model offers exceptional heating capacities and includes advanced technologies such as a digital display for easy monitoring and control. The robust build is complemented by a high-performance insulation system that significantly reduces energy consumption and operating costs.

All A.O. Smith water heaters, including the 2600, 2000, 1700, and 3400 models, feature corrosion-resistant materials ensuring longevity and durability. With their commitment to quality and innovation, A.O. Smith continues to provide water heating solutions that meet modern demands while emphasizing energy efficiency and user convenience. Whether for residential or commercial use, each model represents the pinnacle of reliability and performance in water heating technology.

In conclusion, A.O. Smith has established itself as a reliable choice for water heaters, with models that cater to diverse needs without compromising on efficiency or quality.