Hearth and Home Technologies CD4236R, CD4842ILR Table of Contents, User Guide, Installer Guide

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Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Used to address practices not related to personal injury.

Table of Contents

A.

Congratulations

2

B.

Warranty

5

1 Listing and Code Approvals

A.

Appliance Certification

7

B.

Tempered Glass Specifications

7

C.

BTU Specifications

7

D.

High Altitude Installations

7

E.

Non-Combustible Materials Specification

7

F.

Combustible Materials Specification

7

G.

Electrical Codes

7

H.

Requirements for

 

 

the Commonwealth of Massachusetts

8

User Guide

2 Operating Instructions

A.

Gas Fireplace Safety

9

B.

Your Fireplace

9

C.

Fan Kit (optional)

10

D.

Clear Space

10

E.

Decorative Doors and Fronts

10

F.

Fixed Glass Assembly

10

G.

Remote Controls, Wall Controls and

 

 

Wall Switches

10

H.

Before Lighting Fireplace

10

I.

Lighting Instructions (IPI)

11

J.

Lighting Instructions (Standing Pilot)

12

K.

After Fireplace is Lit

13

L.

Frequently Asked Questions

13

3 Maintenance and Service

A.

Maintenance Tasks-Homeowner

14

B.

Maintenance Tasks-Qualified Service Technician

15

Installer Guide

4 Getting Started

A.

Typical Appliance System

16

B.

Design and Installation Considerations

17

C. Tools and Supplies Needed

17

D. Inspect Appliance and Components

17

5 Framing and Clearances

A.

Select Appliance Location

18

B.

Construct the Appliance Chase

19

C.

Clearances

19

D.

Mantel and Wall Projections

20

6 Termination Locations

A. Vent Termination Minimum Clearances

21

7 Vent Information and Diagrams

A.

Approved Pipe

23

B.

Vent Table Key

23

C.

Use of Elbows

23

D.

Measuring Standards

23

E.

Vent Diagrams

24

F.

Install Vertical Termination Baffle

33

8 Vent Clearances and Framing

A.

Pipe Clearances to Combustibles

34

B.

Wall Penetration Framing

34

C.

Install the Ceiling Firestop

35

D.

Install Attic Insulation Shield

36

9 Appliance Preparation

A.

Convert from Top Vent to Rear Vent

37

B.

Secure and Level the Appliance

41

10 Install Vent Pipe

A. Assemble Pipe Sections (DVP Only)

42

B.

Assemble Vent Sections (SLP Only)

43

C. Assemble Slip Sections

43

D. Secure the Vent Sections

44

E.

Disassemble Vent Sections

44

F.Install Decorative Ceiling Components (SLP only) 45

G.

Install Metal Roof Flashing

46

H.

Assemble and Install Storm Collar

46

I.

Install RF4-8

47

J.

Install Vertical Termination Cap

48

K.

Install Decorative Wall Components (SLP only)

48

L.

Heat Shield Requirements for

 

 

Horizontal Termination

48

M.

Install Horizontal Termination Cap

49

11 Gas Information

A.

Fuel Conversion

50

B.

Gas Pressure

50

C.

Gas Connection

50

D.

High Altitude Installations

50

12 Electrical Information

A.

Wiring Requirements

51

B.

Standing Pilot Ignition System Wiring

51

C.

Intellifire Ignition System Wiring

51

D.

Optional Accessories Requirements

51

E.

Electrical Service and Repair

52

F.

Junction Box Installation

53

G.

Wall Switch Installation for Fan (Optional)

53

Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08

3

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Contents What to do if you smell gas Installation and OperationModels CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR Direct Vent Gas ApplianceHomeowner Reference Information CongratulationsTable of Contents Installer GuideUser Guide Reference Materials Appliance SetupTroubleshooting FinishingCONDITIONS, Exclusions & Limitation of Liability Warranty Hearth & Home Technologies Limited WarrantyWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Gas Fireplace Safety Operating InstructionsYour Fireplace Clear Space Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Fan Kit optionalLighting Instructions IPI For Your Safety Read Before LightingLighting StandingPilot After Fireplace is Lit Frequently Asked QuestionsDoors, Surrounds, Fronts Maintenance and ServiceMaintenance Tasks-Homeowner Remote ControlMaintenance Tasks-Qualified Service Technician Typical Appliance System Getting StartedAny such action may cause a fire hazard Design and Installation ConsiderationsTools and Supplies Needed Inspect Appliance and ComponentsFraming and Clearances Select Appliance LocationModel # Construct the Appliance Chase ClearancesRough Opening Model Width Height Depth Mantel and Wall Projections MantelsMantel Legs or Wall Projections Vent Termination Minimum Clearances Termination LocationsMinimum Clearances for Termination Use of Elbows Vent Information and DiagramsApproved Pipe Vent Table KeyVent Diagrams Top Vent Horizontal TerminationOne Elbow Two 45 Elbows replacing One 90 Elbow Two ElbowsMin Max +H 2 max +H 2+H 3 max Three Elbows Installed VerticallyNo Elbow Top Vent Vertical Termination12 ft 3.66 m min 60 ft 18.29 m max One 45 Elbow Rear Vent Horizontal TerminationTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max 17 Flat Baffle Install Vertical Termination BaffleCombustible Wall Penetration Vent Clearances and FramingPipe Clearances to Combustibles Wall Penetration FramingInstalling Ceiling Firestop Install the Ceiling FirestopInstall Attic Insulation Shield Flat Ceiling InstallationVaulted Ceiling Installation Convert from Top Vent to Rear Vent Appliance PreparationOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace 20 Proper Positioning, Leveling And Securing Of An Secure and Level the ApplianceAssemble Pipe Sections Install Vent PipeAttach Pipe to the Firebox Assembly Assemble Pipe Sections DVP OnlyAssemble Slip Sections Assemble Vent Sections SLP OnlyDisassemble Vent Sections Secure the Vent SectionsInstall Decorative Ceiling Components SLP only Install Metal Roof Flashing Assemble and Install Storm CollarCaulk SLP-FS Install RF4-8Install Vertical Termination Cap Install Decorative Wall Components SLP onlyHeat Shield Requirements for Horizontal Termination Interior Install Horizontal Termination CapGas Connection Gas InformationFuel Conversion Gas PressureOptional Accessories Requirements Wiring RequirementsStanding Pilot Ignition System Wiring Intellifire Ignition System WiringWSK-MLT-HTL Electrical Service and RepairWall Switch Installation for Fan Optional Junction Box InstallationFinishing Facing MaterialCombustible Appliance Setup Removing Fixed Glass Assembly Install Trim and/or SurroundInstall Hood Air Shutter SettingTroubleshooting Symptom Possible Causes Corrective ActionStanding Pilot Ignition System Symptom Possible Cause Corrective Action Intellifire Ignition System Will not ignite. If the pilot Reference Materials Appliance Dimension DiagramDVP Vent Components Vent Components DiagramsBEK DVP-BEK2 DVP-TVHW Horizontal Termination Cap DVP-TRAPDVP-HRC-SS Effective Adapter SL-2DVPCD4236IR, CD4236ILR Service PartsCD4236R, CD4236LR ServiceIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components FFCM36BN Model # DescriptionThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information