Hearth and Home Technologies CD4236R, CD4842ILR, CD4842LR, CD4842R Intellifire Ignition System

Page 59

B. Intellifire Ignition System

Symptom

Possible Cause

Corrective Action

1. Pilot won’t light. The

A. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are

ignitor/module makes

 

connected to correct terminals on module and pilot assembly.

noise, but no spark.

 

 

 

B. Loose connections or electrical

Verify no loose connections or electrical shorts in wiring from

 

shorts in the wiring.

module to pilot assembly. Verify connections underneath pilot

 

 

assembly are tight; also verify connections are not grounding out to

 

 

metal chassis, pilot burner, pilot enclosure, mesh screen if present,

 

 

or any other metal object.

 

 

 

 

C. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be

 

 

approximately .17 inch or 1/8 in. (3 mm).

 

D. Module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5

 

 

mm) away from “I” terminal on module. Place ON/OFF rocker switch

 

 

or wall switch in ON position. If there is no spark at “I” terminal

 

 

module must be replaced. If there is a spark at “I” terminal, module

 

 

is fine. Inspect pilot assembly for shorted sparker wire or cracked

 

 

insulator around electrode. Replace pilot if necessary.

 

 

 

2. Pilot won’t light, there is no

A. No power or transformer

Verify that transformer is installed and plugged into module. Check

noise or spark.

installed incorrectly.

voltage of transformer under load at spade connection on module

 

 

with ON/OFF switch in ON position. Acceptable readings of a good

 

 

transformer are between 3.2 and 2.8 volts AC.

 

 

 

 

B. A shorted or loose connection

Remove and reinstall the wiring harness that plugs into module.

 

in wiring configuration or wiring

Verify there is a tight fit. Verify pilot assembly wiring to module.

 

harness.

Remove and verify continuity of each wire in wiring harness.

 

 

Replace any damaged components.

 

 

 

 

C. Improper wall switch wiring.

Verify that 110/VAC power is “ON” to junction box.

 

 

 

 

D. Module not grounded.

Verify black ground wire from module wire harness is grounded to

 

 

metal chassis of appliance.

 

E. Module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove

 

 

ignitor wire “I” from module. Place ON/OFF rocker switch or wall

 

 

switch in ON position. If there is no spark at “I” terminal module

 

 

must be replaced. If there is a spark at “I” terminal, module is fine.

 

 

Inspect pilot assembly for shorted sparker wire or cracked insulator

 

 

around electrode.

 

 

 

3. Pilot sparks, but Pilot will

A. Gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet

not light.

 

pressure reading is within acceptable limits, inlet pressure must not

 

 

exceed 14 in. W.C.

 

B. Ignitor gap is incorrect.

Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in (3

 

 

mm).

 

C. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

 

 

 

 

D. Module voltage output / Valve/

Verify battery voltage is at least 2.7 volts. Replace batteries if

 

Pilot solenoid ohms readings.

voltage is below 2.7.

 

 

 

Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08

59

Page 58 Page 60
Image 59
Page 58 Page 60
Contents What to do if you smell gas Installation and OperationModels CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR Direct Vent Gas ApplianceHomeowner Reference Information CongratulationsUser Guide Table of ContentsInstaller Guide Reference Materials Appliance SetupTroubleshooting FinishingCONDITIONS, Exclusions & Limitation of Liability Warranty Hearth & Home Technologies Limited WarrantyWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Your Fireplace Gas Fireplace SafetyOperating Instructions Clear Space Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Fan Kit optionalLighting Instructions IPI For Your Safety Read Before LightingPilot LightingStanding After Fireplace is Lit Frequently Asked QuestionsDoors, Surrounds, Fronts Maintenance and ServiceMaintenance Tasks-Homeowner Remote ControlMaintenance Tasks-Qualified Service Technician Typical Appliance System Getting StartedAny such action may cause a fire hazard Design and Installation ConsiderationsTools and Supplies Needed Inspect Appliance and ComponentsModel # Framing and ClearancesSelect Appliance Location Rough Opening Model Width Height Depth Construct the Appliance ChaseClearances Mantel Legs or Wall Projections Mantel and Wall ProjectionsMantels Vent Termination Minimum Clearances Termination LocationsMinimum Clearances for Termination Use of Elbows Vent Information and DiagramsApproved Pipe Vent Table KeyOne Elbow Vent DiagramsTop Vent Horizontal Termination Min Max +H 2 max +H 2+H 3 max Two 45 Elbows replacing One 90 ElbowTwo Elbows Three Elbows Installed VerticallyNo Elbow Top Vent Vertical Termination12 ft 3.66 m min 60 ft 18.29 m max One 45 Elbow Rear Vent Horizontal TerminationTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max 17 Flat Baffle Install Vertical Termination BaffleCombustible Wall Penetration Vent Clearances and FramingPipe Clearances to Combustibles Wall Penetration FramingInstalling Ceiling Firestop Install the Ceiling FirestopVaulted Ceiling Installation Install Attic Insulation ShieldFlat Ceiling Installation Convert from Top Vent to Rear Vent Appliance PreparationOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace 20 Proper Positioning, Leveling And Securing Of An Secure and Level the ApplianceAssemble Pipe Sections Install Vent PipeAttach Pipe to the Firebox Assembly Assemble Pipe Sections DVP OnlyAssemble Slip Sections Assemble Vent Sections SLP OnlyDisassemble Vent Sections Secure the Vent SectionsInstall Decorative Ceiling Components SLP only Caulk Install Metal Roof FlashingAssemble and Install Storm Collar SLP-FS Install RF4-8Heat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components SLP only Interior Install Horizontal Termination CapGas Connection Gas InformationFuel Conversion Gas PressureOptional Accessories Requirements Wiring RequirementsStanding Pilot Ignition System Wiring Intellifire Ignition System WiringWSK-MLT-HTL Electrical Service and RepairWall Switch Installation for Fan Optional Junction Box InstallationCombustible FinishingFacing Material Appliance Setup Removing Fixed Glass Assembly Install Trim and/or SurroundInstall Hood Air Shutter SettingStanding Pilot Ignition System TroubleshootingSymptom Possible Causes Corrective Action Symptom Possible Cause Corrective Action Intellifire Ignition System Will not ignite. If the pilot Reference Materials Appliance Dimension DiagramDVP Vent Components Vent Components DiagramsBEK DVP-BEK2 DVP-TVHW Horizontal Termination Cap DVP-TRAPDVP-HRC-SS Effective Adapter SL-2DVPCD4236IR, CD4236ILR Service PartsCD4236R, CD4236LR ServiceIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components FFCM36BN Model # DescriptionThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information
Top Page Image Contents