Hearth and Home Technologies CD4842R, CD4842ILR Gas Information, Fuel Conversion, Gas Pressure

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11 Gas Information

A. Fuel Conversion

Make sure the appliance is compatible with available gas types.

Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts.

B. Gas Pressure

Optimum appliance performance requires proper input pressures.

Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada.

Pressure requirements are:

Gas Pressure

Natural Gas

Propane

Minimum inlet pressure

5.0 in. w.c.

11.0 in. w.c.

Maximum inlet pressure

7.0 in. w.c.

14.0 in. w.c.

Manifold pressure

3.5 in. w.c.

10.0 in. w.c.

WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.

Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.

Install regulator upstream of valve if line pressure is greater than 1/2 psig.

WARNING

Fire Risk. Explosion Hazard.

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter).

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and flexible gas connector are connected to the 1/2 in. (13 mm) control valve inlet.

If substituting for these components, please consult local codes for compliance.

C. Gas Connection

Refer to Reference Section 16.A. for location of gas line access in appliance.

Gas line may be run through knockout(s) provided.

The gap between supply piping and gas access hole may be caulked with high temperature caulk or stuffed with non-combustible, unfaced insulation to prevent cold air infiltration.

Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.

Pipe incoming gas line into valve compartment.

Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.

WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.

A small amount of air will be in the gas supply lines.

WARNING! Risk of Fire or Explosion! Gas build-up dur-

ing line purge could ignite.

Purge should be performed by qualified service technician.

Ensure adequate ventilation.

Ensure there are no ignition sources such as sparks or open flames.

Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING! Risk of Fire, Explosion or Asphyxiation! Check all fittings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open flame. Fittings and connections could have loos- ened during shipping and handling.

WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory.

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

In the USA: Reduce burner orifice 4% for each 1000 feet above 2000 feet.

In CANADA: Reduce burner orifice 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

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Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08

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Contents Direct Vent Gas Appliance Installation and OperationModels CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR What to do if you smell gasCongratulations Homeowner Reference InformationUser Guide Table of ContentsInstaller Guide Finishing Appliance SetupTroubleshooting Reference MaterialsWarranty Hearth & Home Technologies Limited Warranty CONDITIONS, Exclusions & Limitation of LiabilityWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Your Fireplace Gas Fireplace SafetyOperating Instructions Fan Kit optional Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Clear SpaceFor Your Safety Read Before Lighting Lighting Instructions IPIPilot LightingStanding Frequently Asked Questions After Fireplace is LitRemote Control Maintenance and ServiceMaintenance Tasks-Homeowner Doors, Surrounds, FrontsMaintenance Tasks-Qualified Service Technician Getting Started Typical Appliance SystemInspect Appliance and Components Design and Installation ConsiderationsTools and Supplies Needed Any such action may cause a fire hazardModel # Framing and ClearancesSelect Appliance Location Rough Opening Model Width Height Depth Construct the Appliance ChaseClearances Mantel Legs or Wall Projections Mantel and Wall ProjectionsMantels Termination Locations Vent Termination Minimum ClearancesMinimum Clearances for Termination Vent Table Key Vent Information and DiagramsApproved Pipe Use of ElbowsOne Elbow Vent DiagramsTop Vent Horizontal Termination Min Max +H 2 max +H 2+H 3 max Two 45 Elbows replacing One 90 ElbowTwo Elbows Installed Vertically Three ElbowsTop Vent Vertical Termination No Elbow12 ft 3.66 m min 60 ft 18.29 m max Rear Vent Horizontal Termination One 45 ElbowTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max Install Vertical Termination Baffle 17 Flat BaffleWall Penetration Framing Vent Clearances and FramingPipe Clearances to Combustibles Combustible Wall PenetrationInstall the Ceiling Firestop Installing Ceiling FirestopVaulted Ceiling Installation Install Attic Insulation ShieldFlat Ceiling Installation Appliance Preparation Convert from Top Vent to Rear VentOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace Secure and Level the Appliance 20 Proper Positioning, Leveling And Securing Of AnAssemble Pipe Sections DVP Only Install Vent PipeAttach Pipe to the Firebox Assembly Assemble Pipe SectionsAssemble Vent Sections SLP Only Assemble Slip SectionsSecure the Vent Sections Disassemble Vent SectionsInstall Decorative Ceiling Components SLP only Caulk Install Metal Roof FlashingAssemble and Install Storm Collar Install RF4-8 SLP-FSHeat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components SLP only Install Horizontal Termination Cap InteriorGas Pressure Gas InformationFuel Conversion Gas ConnectionIntellifire Ignition System Wiring Wiring RequirementsStanding Pilot Ignition System Wiring Optional Accessories RequirementsElectrical Service and Repair WSK-MLT-HTLJunction Box Installation Wall Switch Installation for Fan OptionalCombustible FinishingFacing Material Appliance Setup Air Shutter Setting Install Trim and/or SurroundInstall Hood Removing Fixed Glass AssemblyStanding Pilot Ignition System TroubleshootingSymptom Possible Causes Corrective Action Symptom Possible Cause Corrective Action Intellifire Ignition System Will not ignite. If the pilot Appliance Dimension Diagram Reference MaterialsVent Components Diagrams DVP Vent ComponentsBEK DVP-BEK2 DVP-TVHW DVP-TRAP Horizontal Termination CapDVP-HRC-SS Effective SL-2DVP AdapterService Parts CD4236IR, CD4236ILRService CD4236R, CD4236LRIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components Model # Description FFCM36BNThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information