Hearth and Home Technologies CD4842R, CD4842ILR, CD4842LR, CD4236R, CD4236LR IPI Valve Assembly

Page 74

74

Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08

 

 

 

 

 

Service Parts

 

CD4842IR, CD4842ILR

 

 

 

 

 

Valve Assembly Diagram and Parts List

Beginning Manufacturing Date: Jan 2005

 

 

 

 

 

42 in. Caliber - DV

 

 

Ending Manufacturing Date: Active

 

 

 

 

 

 

 

 

 

 

IPI Valve Assembly

 

 

 

 

 

 

 

 

 

 

4

5

 

 

 

 

 

 

 

1

 

 

 

12

 

 

 

 

2

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

6

 

 

10

14

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts

 

 

Stocked

for your appliance please provide model number and serial number. All parts listed in this manual

 

 

may be ordered from an authorized dealer.

 

 

 

 

at Depot

 

ITEM

 

DESCRIPTION

COMMENTS

PART NUMBER

 

 

 

 

Valve Assembly - NG

 

 

Pre GA1563745

4040-059

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Post GA1563745

4040-063

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Valve Assembly - LP

 

 

 

Pre GA1563745

4040-060

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Post GA1563745

4040-064

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pilot Assembly - NG

 

 

 

Pre GA1563745

4021-005

 

X

 

1

 

 

 

Post GA1563745

4021-324

 

X

 

 

 

 

 

 

 

Pilot Assembly - LP

 

 

 

Pre GA1563745

4021-006

 

X

 

 

 

 

 

 

 

 

 

 

 

Post GA1563745

4021-325

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Pre GA1563745

4040-273

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Pilot Bracket

 

 

 

SN #GA1563745

4047-126

 

 

 

 

 

 

thru July 2008

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Post July 2008

4047-144

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Shutter Box Bottom

 

 

 

 

 

4040-189

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Shutter Box Top

 

 

 

 

 

4040-190

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Valve Bracket - Upper

 

 

 

 

4040-193

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Valve Bracket - Lower

 

 

 

 

31824

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Flex Ball Valve Assembly

 

 

 

 

302-320A

 

X

 

8

Valve - NG

 

 

 

 

 

750-500

 

X

 

Valve - LP

 

 

 

 

 

750-501

 

X

 

 

 

 

 

 

 

 

 

9

3/8 Flare x 3/8 NPT Elbow

 

 

4021-045

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

Bulkhead

 

 

 

 

 

4031-192

 

X

 

11

Threaded Orifice (.109) - NG

 

 

4021-061

 

X

 

 

 

 

 

 

 

 

 

 

 

Threaded Orifice (.067) - LP

 

 

4021-198

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

Bulkhead Insulation

 

 

 

 

 

4021-043

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

Wire Assembly

 

 

 

 

 

593-590A

 

X

 

14

3V Adapter Plug

 

 

 

 

 

593-593A

 

X

 

15

Control Module

 

 

 

 

 

593-592

 

X

09/08

 

 

 

 

 

Service Parts

 

CD4842R, CD4842LR

 

 

 

 

 

 

Valve Assembly Diagram and Parts List

Beginning Manufacturing Date: Jan 2005

 

 

 

 

 

 

42 in. Caliber - DV

 

 

Ending Manufacturing Date: Active

 

 

 

 

 

 

 

Standing Pilot Valve Assembly

 

 

 

 

 

 

1

2

3

4

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

6

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

10

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for

 

Stocked

your appliance please provide model number and serial number. All parts listed in this manual may

 

be ordered from an authorized dealer.

 

 

 

at Depot

 

ITEM

 

 

 

DESCRIPTION

COMMENTS

PART NUMBER

 

 

 

Valve Assembly - NG

Pre GA1563745

4040-057

 

 

 

 

 

 

 

 

 

Post GA1563745

4040-061

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Valve Assembly - LP

Pre GA1563745

4040-058

 

 

 

 

 

 

 

 

 

Post GA1563745

4040-062

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pilot Assembly - NG

Pre GA1563745

25660

X

 

 

 

 

 

 

 

1

Post GA1563745

4021-330

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pilot Assembly - LP

Pre GA1563745

25661

X

 

 

 

 

 

 

 

 

 

 

Post GA1563745

4021-329

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Pilot Bracket

 

 

 

Pre GA1563745

4040-273

 

 

 

 

 

 

 

 

 

 

 

 

Post GA1563745

4047-126

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Shutter Box Bottom

 

 

4040-189

 

 

 

 

 

 

 

 

 

 

 

4

Shutter Box Top

 

 

 

 

4040-190

 

 

 

 

 

 

 

 

 

5

Push Button Ignitor

 

 

291-513

X

 

 

 

 

 

 

 

 

6

Valve Bracket - Upper

 

 

4040-193

 

 

 

 

 

 

 

 

 

 

 

 

7

Valve Bracket - Lower

Pre GA1563745

31824

 

 

 

 

 

 

Post GA1563745

30060

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Flex Ball Valve Assembly

 

 

302-320A

X

 

 

 

 

 

 

 

 

 

 

 

 

Valve - NG

 

 

 

Pre GA1563745

24033

X

 

 

 

 

 

 

 

 

 

 

9

 

 

 

Post GA1563745

230-0710

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Valve - LP

 

 

 

Pre GA1563745

24034

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Post GA1563745

230-0720

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

3/8 Flare x 3/8 NPT Elbow

 

 

4021-045

 

 

 

 

 

 

 

 

 

 

 

 

 

11

Bulkhead

 

 

 

 

 

 

4031-192

X

 

 

 

 

 

 

 

 

12

Threaded Orifice (.109) - NG

 

 

4021-061

X

 

 

 

 

 

 

 

 

 

 

Threaded Orifice (.067) - LP

 

 

4021-198

X

 

 

 

 

 

 

 

 

 

 

 

 

13

Bulkhead Insulation

 

 

4021-043

 

09/08

C. Service Parts (continued)

Image 74
Contents Direct Vent Gas Appliance Installation and OperationModels CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR What to do if you smell gasCongratulations Homeowner Reference InformationUser Guide Table of ContentsInstaller Guide Finishing Appliance SetupTroubleshooting Reference MaterialsWarranty Hearth & Home Technologies Limited Warranty CONDITIONS, Exclusions & Limitation of LiabilityWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Your Fireplace Gas Fireplace SafetyOperating Instructions Fan Kit optional Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Clear SpaceFor Your Safety Read Before Lighting Lighting Instructions IPIPilot LightingStanding Frequently Asked Questions After Fireplace is LitRemote Control Maintenance and ServiceMaintenance Tasks-Homeowner Doors, Surrounds, FrontsMaintenance Tasks-Qualified Service Technician Getting Started Typical Appliance SystemInspect Appliance and Components Design and Installation ConsiderationsTools and Supplies Needed Any such action may cause a fire hazardModel # Framing and ClearancesSelect Appliance Location Rough Opening Model Width Height Depth Construct the Appliance ChaseClearances Mantel Legs or Wall Projections Mantel and Wall ProjectionsMantels Termination Locations Vent Termination Minimum ClearancesMinimum Clearances for Termination Vent Table Key Vent Information and DiagramsApproved Pipe Use of ElbowsOne Elbow Vent DiagramsTop Vent Horizontal Termination Min Max +H 2 max +H 2+H 3 max Two 45 Elbows replacing One 90 ElbowTwo Elbows Installed Vertically Three ElbowsTop Vent Vertical Termination No Elbow12 ft 3.66 m min 60 ft 18.29 m max Rear Vent Horizontal Termination One 45 ElbowTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max Install Vertical Termination Baffle 17 Flat BaffleWall Penetration Framing Vent Clearances and FramingPipe Clearances to Combustibles Combustible Wall PenetrationInstall the Ceiling Firestop Installing Ceiling FirestopVaulted Ceiling Installation Install Attic Insulation ShieldFlat Ceiling Installation Appliance Preparation Convert from Top Vent to Rear VentOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace Secure and Level the Appliance 20 Proper Positioning, Leveling And Securing Of AnAssemble Pipe Sections DVP Only Install Vent PipeAttach Pipe to the Firebox Assembly Assemble Pipe SectionsAssemble Vent Sections SLP Only Assemble Slip SectionsSecure the Vent Sections Disassemble Vent SectionsInstall Decorative Ceiling Components SLP only Caulk Install Metal Roof FlashingAssemble and Install Storm Collar Install RF4-8 SLP-FSHeat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components SLP only Install Horizontal Termination Cap InteriorGas Pressure Gas InformationFuel Conversion Gas ConnectionIntellifire Ignition System Wiring Wiring RequirementsStanding Pilot Ignition System Wiring Optional Accessories RequirementsElectrical Service and Repair WSK-MLT-HTLJunction Box Installation Wall Switch Installation for Fan OptionalCombustible FinishingFacing Material Appliance Setup Air Shutter Setting Install Trim and/or SurroundInstall Hood Removing Fixed Glass AssemblyStanding Pilot Ignition System TroubleshootingSymptom Possible Causes Corrective Action Symptom Possible Cause Corrective Action Intellifire Ignition System Will not ignite. If the pilot Appliance Dimension Diagram Reference MaterialsVent Components Diagrams DVP Vent ComponentsBEK DVP-BEK2 DVP-TVHW DVP-TRAP Horizontal Termination CapDVP-HRC-SS Effective SL-2DVP AdapterService Parts CD4236IR, CD4236ILRService CD4236R, CD4236LRIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components Model # Description FFCM36BNThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information