Hearth and Home Technologies CD4236ILR, CD4842ILR, CD4842LR, CD4842R Junction Box Installation

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F. Junction Box Installation

If the box is being wired from the OUTSIDE of the appli- ance:

Remove the cover plate located on the outer shell - right side (see Figure 12.4).

Install the supplied Romex™ connector in the cover plate.

Make all necessary wire connections and reattach the cover plate to the outer shell.

If the box is being wired from the INSIDE of the appli- ance:

Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 12.4).

Pull the electrical wires from outside the appliance through this opening into the valve compartment. See Figure 12.4.

Feed the necessary length of wire through the connector.

Make all necessary wire connections to the junction box/ receptacle and reassemble the junction box/receptacle to the outer shell.

G. Wall Switch Installation for Fan (Optional)

If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.5):

The power supply for the appliance must be brought into a switch box.

The power can then be supplied from the switch box to the appliance using a minimum of 14-3 with ground wire.

At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.

At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.

Add a 1/4 in. insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 in. male) as shown.

 

 

 

Romex

 

 

 

Connector

 

 

 

14/2WG

 

 

 

Cover Plate

 

 

 

outside firebox

WHT

 

 

 

BLK

 

 

WHT

BLK

 

Copper

 

 

 

 

 

 

 

GRN wire

ground attached

 

 

to GRN screw with

 

 

inside box

 

 

GRN wire

 

 

 

 

 

NOTICE: DO NOT wire

 

 

110 VAC to wall switch.

Figure 12.4 Junction Box Detail

 

 

 

 

Switch

Minimum 14-3 AWG with Ground

 

 

 

Red

 

 

 

 

 

 

 

Black

 

 

 

Black

 

 

 

 

 

 

 

 

White

 

 

 

White

Junction Box

 

Green

 

 

 

Green

 

 

Red Black White Green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power

Switch Box Supply

Wires

Knockout

Red

Figure 12.5 Junction Box Wired to Wall Switch or BC10

Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08

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Contents Models CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR Installation and OperationDirect Vent Gas Appliance What to do if you smell gasHomeowner Reference Information CongratulationsUser Guide Table of ContentsInstaller Guide Troubleshooting Appliance SetupFinishing Reference MaterialsCONDITIONS, Exclusions & Limitation of Liability Warranty Hearth & Home Technologies Limited WarrantyWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Your Fireplace Gas Fireplace SafetyOperating Instructions Remote Controls, Wall Controls and Wall Switches Fixed Glass AssemblyFan Kit optional Clear SpaceLighting Instructions IPI For Your Safety Read Before LightingPilot LightingStanding After Fireplace is Lit Frequently Asked QuestionsMaintenance Tasks-Homeowner Maintenance and ServiceRemote Control Doors, Surrounds, FrontsMaintenance Tasks-Qualified Service Technician Typical Appliance System Getting StartedTools and Supplies Needed Design and Installation ConsiderationsInspect Appliance and Components Any such action may cause a fire hazardModel # Framing and ClearancesSelect Appliance Location Rough Opening Model Width Height Depth Construct the Appliance ChaseClearances Mantel Legs or Wall Projections Mantel and Wall ProjectionsMantels Vent Termination Minimum Clearances Termination LocationsMinimum Clearances for Termination Approved Pipe Vent Information and DiagramsVent Table Key Use of ElbowsOne Elbow Vent DiagramsTop Vent Horizontal Termination Min Max +H 2 max +H 2+H 3 max Two 45 Elbows replacing One 90 ElbowTwo Elbows Three Elbows Installed VerticallyNo Elbow Top Vent Vertical Termination12 ft 3.66 m min 60 ft 18.29 m max One 45 Elbow Rear Vent Horizontal TerminationTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max 17 Flat Baffle Install Vertical Termination BafflePipe Clearances to Combustibles Vent Clearances and FramingWall Penetration Framing Combustible Wall PenetrationInstalling Ceiling Firestop Install the Ceiling FirestopVaulted Ceiling Installation Install Attic Insulation ShieldFlat Ceiling Installation Convert from Top Vent to Rear Vent Appliance PreparationOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace 20 Proper Positioning, Leveling And Securing Of An Secure and Level the ApplianceAttach Pipe to the Firebox Assembly Install Vent PipeAssemble Pipe Sections DVP Only Assemble Pipe SectionsAssemble Slip Sections Assemble Vent Sections SLP OnlyDisassemble Vent Sections Secure the Vent SectionsInstall Decorative Ceiling Components SLP only Caulk Install Metal Roof FlashingAssemble and Install Storm Collar SLP-FS Install RF4-8Heat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components SLP only Interior Install Horizontal Termination CapFuel Conversion Gas InformationGas Pressure Gas ConnectionStanding Pilot Ignition System Wiring Wiring RequirementsIntellifire Ignition System Wiring Optional Accessories RequirementsWSK-MLT-HTL Electrical Service and RepairWall Switch Installation for Fan Optional Junction Box InstallationCombustible FinishingFacing Material Appliance Setup Install Hood Install Trim and/or SurroundAir Shutter Setting Removing Fixed Glass AssemblyStanding Pilot Ignition System TroubleshootingSymptom Possible Causes Corrective Action Symptom Possible Cause Corrective Action Intellifire Ignition System Will not ignite. If the pilot Reference Materials Appliance Dimension DiagramDVP Vent Components Vent Components DiagramsBEK DVP-BEK2 DVP-TVHW Horizontal Termination Cap DVP-TRAPDVP-HRC-SS Effective Adapter SL-2DVPCD4236IR, CD4236ILR Service PartsCD4236R, CD4236LR ServiceIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components FFCM36BN Model # DescriptionThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information