Hearth and Home Technologies CD4842ILR, CD4842LR, CD4842R Service Parts, CD4236IR, CD4236ILR

Page 69

Heatilator • Caliber CD Series • 4040-263 Rev

 

Service Parts

CD4236IR, CD4236ILR

 

Service Parts Diagram

Beginning Manufacturing Date: Jan 2005

 

36 in. Caliber - DV

Ending Manufacturing Date: Active

7

8

9

10

11

12

 

14

13

28

 

15

 

27

 

 

 

 

16

 

26

20

17

 

25

18

 

 

 

 

 

 

21

19

 

 

 

 

 

24

22

23

 

 

Service Parts

CD4236IR, CD4236ILR

 

 

Service Parts List

Beginning Manufacturing Date: Jan 2005

 

 

 

36 in. Caliber - DV

 

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your

 

 

 

 

Stocked

appliance please provide model number and serial number. All parts listed in this manual may be ordered from

 

an authorized dealer.

 

 

at Depot

 

 

 

 

 

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

 

 

 

 

 

 

 

 

Log/Grate Assembly

 

4040-051

Y

1

Front Y Log

 

4040-200

 

 

 

 

 

 

 

 

2

Front Log

 

4040-201

 

 

 

 

 

 

 

 

 

Top Log Assembly

 

4040-038

 

 

 

 

 

 

 

 

3

Top Y Log

 

4040-202

 

 

 

 

 

 

 

 

4

Top Log

 

4040-203

 

 

 

 

 

 

 

 

 

5

Middle Log

Pre GA1647700

4040-206

 

 

 

 

 

 

Post GA1647700

4000-316

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Back Log Assembly

 

4040-207

 

 

 

 

 

 

 

 

7

Gasket

 

4031-252

 

 

 

 

 

 

 

 

8

Flue Adapter Plate

 

25882

 

 

 

 

 

 

 

 

9

Flue Cover

 

34916

 

 

 

 

 

 

 

 

10

Flue Adapter Plate w/Hole

 

4000-226

 

 

 

 

 

 

 

 

11

Intake Collar Assembly

 

4040-041

 

 

 

 

 

 

 

 

12

Exhaust Collar Assembly

 

4040-042

 

 

 

 

 

 

 

 

13

Flue Baffle

 

4040-197

 

 

 

 

 

 

 

14

Burner Pan Assembly

 

4040-093

Y

 

 

 

 

 

 

15

Hearth Pan

 

4040-255

 

 

 

 

 

 

 

 

16

Burner Support

 

4040-259

 

 

 

 

 

 

 

 

17

Glass Heat Shield

 

4040-153

 

 

 

 

 

 

 

18

Glass/Frame Assembly

 

4040-087

Y

 

 

 

 

 

19

Screen Assembly

 

4040-031

Y

 

 

 

 

 

 

20

Hood

 

29575

 

 

 

 

 

 

 

 

21

Grille Assembly - Upper

 

4031-082

 

 

 

 

 

 

 

 

22

Grille Assembly - Lower

 

25016

 

 

 

 

 

 

 

 

23

Valve Plate Gasket

 

4040-198

 

 

 

 

 

 

 

 

24

Valve Assembly

Refer to valve page

 

 

 

 

 

 

 

 

25

Junction Box Cover Plate

 

4031-222

 

 

 

 

 

 

 

26

Junction Box (Plastic)

 

4021-013

X

 

 

 

 

 

 

27

Junction Box Radiation Shield

 

4031-193

 

 

 

 

 

 

 

28

Glass Clip Support Assembly

Qty. 4 req.

33858

X

C. Service Parts

N • 11/08

Part number list on following page.

Log Set Assembly

6 4

3 5

12

Exhaust Cover Plate

 

25840

Glass Kit w/Screen

 

4040-033

 

 

 

Grate Retainer

 

4040-272

 

 

 

Installation Instructions Caliber II

Pre GA1563745

4040-224

 

 

Post GA1563745

4040-263

 

 

 

 

Intake Cover Plate

 

25844

 

 

 

Lava Rock Bag Assembly

 

4040-094

 

 

 

Lava Rock (3lbs. Bag)

 

4021-297

 

 

 

Mineral Wool

 

14333B

 

 

 

Vermiculite (small)

 

28746

 

 

 

Refractory Back

 

4040-294

 

 

 

Screen Bracket

Qty. 2 req.

28159

 

 

 

Additional service part numbers appear on following page.

 

 

69

10/08

10/08

Image 69
Contents Models CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR Installation and OperationDirect Vent Gas Appliance What to do if you smell gasHomeowner Reference Information CongratulationsTable of Contents Installer GuideUser Guide Troubleshooting Appliance SetupFinishing Reference MaterialsCONDITIONS, Exclusions & Limitation of Liability Warranty Hearth & Home Technologies Limited WarrantyWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Gas Fireplace Safety Operating InstructionsYour Fireplace Remote Controls, Wall Controls and Wall Switches Fixed Glass AssemblyFan Kit optional Clear SpaceLighting Instructions IPI For Your Safety Read Before LightingLighting StandingPilot After Fireplace is Lit Frequently Asked QuestionsMaintenance Tasks-Homeowner Maintenance and ServiceRemote Control Doors, Surrounds, FrontsMaintenance Tasks-Qualified Service Technician Typical Appliance System Getting StartedTools and Supplies Needed Design and Installation ConsiderationsInspect Appliance and Components Any such action may cause a fire hazardFraming and Clearances Select Appliance LocationModel # Construct the Appliance Chase ClearancesRough Opening Model Width Height Depth Mantel and Wall Projections MantelsMantel Legs or Wall Projections Vent Termination Minimum Clearances Termination LocationsMinimum Clearances for Termination Approved Pipe Vent Information and DiagramsVent Table Key Use of ElbowsVent Diagrams Top Vent Horizontal TerminationOne Elbow Two 45 Elbows replacing One 90 Elbow Two ElbowsMin Max +H 2 max +H 2+H 3 max Three Elbows Installed VerticallyNo Elbow Top Vent Vertical Termination12 ft 3.66 m min 60 ft 18.29 m max One 45 Elbow Rear Vent Horizontal TerminationTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max 17 Flat Baffle Install Vertical Termination BafflePipe Clearances to Combustibles Vent Clearances and FramingWall Penetration Framing Combustible Wall PenetrationInstalling Ceiling Firestop Install the Ceiling FirestopInstall Attic Insulation Shield Flat Ceiling InstallationVaulted Ceiling Installation Convert from Top Vent to Rear Vent Appliance PreparationOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace 20 Proper Positioning, Leveling And Securing Of An Secure and Level the ApplianceAttach Pipe to the Firebox Assembly Install Vent PipeAssemble Pipe Sections DVP Only Assemble Pipe SectionsAssemble Slip Sections Assemble Vent Sections SLP OnlyDisassemble Vent Sections Secure the Vent SectionsInstall Decorative Ceiling Components SLP only Install Metal Roof Flashing Assemble and Install Storm CollarCaulk SLP-FS Install RF4-8Install Vertical Termination Cap Install Decorative Wall Components SLP onlyHeat Shield Requirements for Horizontal Termination Interior Install Horizontal Termination CapFuel Conversion Gas InformationGas Pressure Gas ConnectionStanding Pilot Ignition System Wiring Wiring RequirementsIntellifire Ignition System Wiring Optional Accessories RequirementsWSK-MLT-HTL Electrical Service and RepairWall Switch Installation for Fan Optional Junction Box InstallationFinishing Facing MaterialCombustible Appliance Setup Install Hood Install Trim and/or SurroundAir Shutter Setting Removing Fixed Glass AssemblyTroubleshooting Symptom Possible Causes Corrective ActionStanding Pilot Ignition System Symptom Possible Cause Corrective Action Intellifire Ignition System Will not ignite. If the pilot Reference Materials Appliance Dimension DiagramDVP Vent Components Vent Components DiagramsBEK DVP-BEK2 DVP-TVHW Horizontal Termination Cap DVP-TRAPDVP-HRC-SS Effective Adapter SL-2DVPCD4236IR, CD4236ILR Service PartsCD4236R, CD4236LR ServiceIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components FFCM36BN Model # DescriptionThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information