Hearth and Home Technologies CD4236IR, CD4842ILR, CD4842LR This page intentionally left blank

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78	Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08

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Contents Direct Vent Gas Appliance Installation and OperationModels CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR What to do if you smell gasCongratulations Homeowner Reference InformationTable of Contents Installer GuideUser Guide Finishing Appliance SetupTroubleshooting Reference MaterialsWarranty Hearth & Home Technologies Limited Warranty CONDITIONS, Exclusions & Limitation of LiabilityWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Gas Fireplace Safety Operating InstructionsYour Fireplace Fan Kit optional Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Clear SpaceFor Your Safety Read Before Lighting Lighting Instructions IPILighting StandingPilot Frequently Asked Questions After Fireplace is LitRemote Control Maintenance and ServiceMaintenance Tasks-Homeowner Doors, Surrounds, FrontsMaintenance Tasks-Qualiﬁed Service Technician Getting Started Typical Appliance SystemInspect Appliance and Components Design and Installation ConsiderationsTools and Supplies Needed Any such action may cause a ﬁre hazardFraming and Clearances Select Appliance LocationModel # Construct the Appliance Chase ClearancesRough Opening Model Width Height Depth Mantel and Wall Projections MantelsMantel Legs or Wall Projections Termination Locations Vent Termination Minimum ClearancesMinimum Clearances for Termination Vent Table Key Vent Information and DiagramsApproved Pipe Use of ElbowsVent Diagrams Top Vent Horizontal TerminationOne Elbow Two 45 Elbows replacing One 90 Elbow Two ElbowsMin Max +H 2 max +H 2+H 3 max Installed Vertically Three ElbowsTop Vent Vertical Termination No Elbow12 ft 3.66 m min 60 ft 18.29 m max Rear Vent Horizontal Termination One 45 ElbowTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max Install Vertical Termination Bafﬂe 17 Flat BafﬂeWall Penetration Framing Vent Clearances and FramingPipe Clearances to Combustibles Combustible Wall PenetrationInstall the Ceiling Firestop Installing Ceiling FirestopInstall Attic Insulation Shield Flat Ceiling InstallationVaulted Ceiling Installation Appliance Preparation Convert from Top Vent to Rear VentOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace Secure and Level the Appliance 20 Proper Positioning, Leveling And Securing Of AnAssemble Pipe Sections DVP Only Install Vent PipeAttach Pipe to the Firebox Assembly Assemble Pipe SectionsAssemble Vent Sections SLP Only Assemble Slip SectionsSecure the Vent Sections Disassemble Vent SectionsInstall Decorative Ceiling Components SLP only Install Metal Roof Flashing Assemble and Install Storm CollarCaulk Install RF4-8 SLP-FSInstall Vertical Termination Cap Install Decorative Wall Components SLP onlyHeat Shield Requirements for Horizontal Termination Install Horizontal Termination Cap InteriorGas Pressure Gas InformationFuel Conversion Gas ConnectionIntelliﬁre Ignition System Wiring Wiring RequirementsStanding Pilot Ignition System Wiring Optional Accessories RequirementsElectrical Service and Repair WSK-MLT-HTLJunction Box Installation Wall Switch Installation for Fan OptionalFinishing Facing MaterialCombustible Appliance Setup Air Shutter Setting Install Trim and/or SurroundInstall Hood Removing Fixed Glass AssemblyTroubleshooting Symptom Possible Causes Corrective ActionStanding Pilot Ignition System Symptom Possible Cause Corrective Action Intelliﬁre Ignition System Will not ignite. If the pilot Appliance Dimension Diagram Reference MaterialsVent Components Diagrams DVP Vent ComponentsBEK DVP-BEK2 DVP-TVHW DVP-TRAP Horizontal Termination CapDVP-HRC-SS Effective SL-2DVP AdapterService Parts CD4236IR, CD4236ILRService CD4236R, CD4236LRIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components Model # Description FFCM36BNThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information