Hearth and Home Technologies CD4842IR, CD4842ILR, CD4842LR, CD4842R, CD4236R IPI Valve Assembly

Page 71

Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08

 

 

 

Service Parts

 

CD4236IR, CD4236ILR

 

 

 

 

Valve Assembly Diagram and Parts List

Beginning Manufacturing Date: Jan 2005

 

 

 

 

 

36 in. Caliber - DV

 

 

Ending Manufacturing Date: Active

IPI Valve Assembly

 

 

 

 

 

 

 

 

 

 

4

5

 

 

 

 

 

 

 

1

 

 

 

12

 

 

 

 

2

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

6

 

 

10

14

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

15

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts

 

 

Stocked

 

 

 

 

for your appliance please provide model number and serial number. All parts listed in this manual

 

 

 

may be ordered from an authorized dealer.

 

 

 

 

at Depot

 

ITEM

 

DESCRIPTION

COMMENTS

PART NUMBER

 

 

 

 

Valve Assembly - NG

 

 

Pre GA1563745

4040-059

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Post GA1563745

4040-063

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Valve Assembly - LP

 

 

 

Pre GA1563745

4040-060

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Post GA1563745

4040-064

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pilot Assembly - NG

 

 

 

Pre GA1563745

4021-005

 

X

 

 

 

 

 

 

 

 

 

 

1

 

 

 

Post GA1563745

4021-324

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pilot Assembly - LP

 

 

 

Pre GA1563745

4021-006

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Post GA1563745

4021-325

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pre GA1563745

4040-273

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Pilot Bracket

 

 

 

SN #GA1563745

4047-126

 

 

 

 

 

 

thru July 2008

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Post July 2008

4047-144

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Shutter Box Bottom

 

 

 

 

 

4040-189

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Shutter Box Top

 

 

 

 

 

4040-190

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Valve Bracket - Upper

 

 

 

 

4040-193

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Valve Bracket - Lower

 

 

 

 

31824

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Flex Ball Valve Assembly

 

 

 

 

302-320A

 

X

 

 

 

 

 

 

 

 

 

 

 

8

Valve - NG

 

 

 

 

 

750-500

 

X

 

 

 

 

 

 

 

 

 

 

Valve - LP

 

 

 

 

 

750-501

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

3/8 Flare x 3/8 NPT Elbow

 

 

4021-045

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

Bulkhead

 

 

 

 

 

4031-192

 

X

 

 

 

 

 

 

 

 

11

Threaded Orifice (.104) - NG

 

 

4031-158

 

X

 

 

 

 

 

 

 

 

 

 

Threaded Orifice (.065) - LP

 

 

4021-062

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

Bulkhead Insulation

 

 

 

 

 

4021-043

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

Wire Assembly

 

 

 

 

 

593-590A

 

X

 

 

 

 

 

 

 

 

 

 

 

14

3V Adapter Plug

 

 

 

 

 

593-593A

 

X

 

 

 

 

 

 

 

 

 

 

 

15

Control Module

 

 

 

 

 

593-592

 

X

10/08

 

 

 

 

 

Service Parts

 

CD4236R, CD4236LR

 

 

 

 

 

 

Valve Assembly Diagram and Parts List

Beginning Manufacturing Date: Jan 2005

 

 

 

 

 

 

36 in. Caliber - DV

 

 

Ending Manufacturing Date: Active

 

 

 

 

 

 

 

Standing Pilot Valve Assembly

 

 

 

 

 

 

1

2

3

4

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

6

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

10

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for

 

Stocked

your appliance please provide model number and serial number. All parts listed in this manual may

 

be ordered from an authorized dealer.

 

 

 

at Depot

 

ITEM

 

 

 

DESCRIPTION

COMMENTS

PART NUMBER

 

 

 

Valve Assembly - NG

Pre GA1563745

4040-057

 

 

 

Post GA1563745

4040-061

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Valve Assembly - LP

Pre GA1563745

4040-058

 

 

 

 

 

 

 

 

 

Post GA1563745

4040-062

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pilot Assembly - NG

Pre GA1563745

25660

X

 

1

Post GA1563745

4021-330

X

 

 

 

 

 

 

 

Pilot Assembly - LP

Pre GA1563745

25661

X

 

 

 

 

Post GA1563745

4021-329

X

 

 

 

 

 

 

 

 

2

Pilot Bracket

 

 

 

Pre GA1563745

4040-273

 

 

 

 

 

 

 

 

 

 

 

 

Post GA1563745

4047-126

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Shutter Box Bottom

 

 

4040-189

 

 

 

 

 

 

 

 

 

 

 

4

Shutter Box Top

 

 

 

 

4040-190

 

 

 

 

 

 

 

 

 

5

Push Button Ignitor

 

 

291-513

X

 

6

Valve Bracket - Upper

 

 

4040-193

 

 

 

 

 

 

 

 

 

 

 

 

7

Valve Bracket - Lower

Pre GA1563745

31824

 

 

 

 

 

 

Post GA1563745

30060

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Flex Ball Valve Assembly

 

 

302-320A

X

 

 

Valve - NG

 

 

 

Pre GA1563745

24033

X

 

9

 

 

 

Post GA1563745

230-0710

X

 

 

 

 

 

 

 

Valve - LP

 

 

 

Pre GA1563745

24034

X

 

 

 

 

 

 

 

 

 

 

Post GA1563745

230-0720

X

 

 

 

 

 

 

 

 

10

3/8 Flare x 3/8 NPT Elbow

 

 

4021-045

 

 

 

 

 

 

 

 

 

 

 

 

11

Bulkhead

 

 

 

 

 

4031-192

X

 

12

Threaded Orifice (.104) - NG

 

 

4031-158

X

 

Threaded Orifice (.065) - LP

 

 

4021-062

X

 

 

 

 

 

13

Bulkhead Insulation

 

 

4021-043

 

 

 

 

 

 

 

 

 

 

 

 

09/08

C. Service Parts (continued)

71

Image 71
Contents What to do if you smell gas Installation and OperationModels CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR Direct Vent Gas ApplianceHomeowner Reference Information CongratulationsUser Guide Table of ContentsInstaller Guide Reference Materials Appliance SetupTroubleshooting FinishingCONDITIONS, Exclusions & Limitation of Liability Warranty Hearth & Home Technologies Limited WarrantyWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Your Fireplace Gas Fireplace SafetyOperating Instructions Clear Space Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Fan Kit optionalLighting Instructions IPI For Your Safety Read Before LightingPilot LightingStanding After Fireplace is Lit Frequently Asked QuestionsDoors, Surrounds, Fronts Maintenance and ServiceMaintenance Tasks-Homeowner Remote ControlMaintenance Tasks-Qualified Service Technician Typical Appliance System Getting StartedAny such action may cause a fire hazard Design and Installation ConsiderationsTools and Supplies Needed Inspect Appliance and ComponentsModel # Framing and ClearancesSelect Appliance Location Rough Opening Model Width Height Depth Construct the Appliance ChaseClearances Mantel Legs or Wall Projections Mantel and Wall ProjectionsMantels Vent Termination Minimum Clearances Termination LocationsMinimum Clearances for Termination Use of Elbows Vent Information and DiagramsApproved Pipe Vent Table KeyOne Elbow Vent DiagramsTop Vent Horizontal Termination Min Max +H 2 max +H 2+H 3 max Two 45 Elbows replacing One 90 ElbowTwo Elbows Three Elbows Installed VerticallyNo Elbow Top Vent Vertical Termination12 ft 3.66 m min 60 ft 18.29 m max One 45 Elbow Rear Vent Horizontal TerminationTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max 17 Flat Baffle Install Vertical Termination BaffleCombustible Wall Penetration Vent Clearances and FramingPipe Clearances to Combustibles Wall Penetration FramingInstalling Ceiling Firestop Install the Ceiling FirestopVaulted Ceiling Installation Install Attic Insulation ShieldFlat Ceiling Installation Convert from Top Vent to Rear Vent Appliance PreparationOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace 20 Proper Positioning, Leveling And Securing Of An Secure and Level the ApplianceAssemble Pipe Sections Install Vent PipeAttach Pipe to the Firebox Assembly Assemble Pipe Sections DVP OnlyAssemble Slip Sections Assemble Vent Sections SLP OnlyDisassemble Vent Sections Secure the Vent SectionsInstall Decorative Ceiling Components SLP only Caulk Install Metal Roof FlashingAssemble and Install Storm Collar SLP-FS Install RF4-8Heat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components SLP only Interior Install Horizontal Termination CapGas Connection Gas InformationFuel Conversion Gas PressureOptional Accessories Requirements Wiring RequirementsStanding Pilot Ignition System Wiring Intellifire Ignition System WiringWSK-MLT-HTL Electrical Service and RepairWall Switch Installation for Fan Optional Junction Box InstallationCombustible FinishingFacing Material Appliance Setup Removing Fixed Glass Assembly Install Trim and/or SurroundInstall Hood Air Shutter SettingStanding Pilot Ignition System TroubleshootingSymptom Possible Causes Corrective Action Symptom Possible Cause Corrective Action Intellifire Ignition System Will not ignite. If the pilot Reference Materials Appliance Dimension DiagramDVP Vent Components Vent Components DiagramsBEK DVP-BEK2 DVP-TVHW Horizontal Termination Cap DVP-TRAPDVP-HRC-SS Effective Adapter SL-2DVPCD4236IR, CD4236ILR Service PartsCD4236R, CD4236LR ServiceIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components FFCM36BN Model # DescriptionThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information