Hearth and Home Technologies CD4842LR, CD4842R, CD4236R, CD4236LR, CD4236ILR CD4842IR, CD4842ILR

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72

	Service Parts	CD4842IR, CD4842ILR
	Service Parts Diagram	Beginning Manufacturing Date: Jan 2005
42 in. Caliber - DV		Ending Manufacturing Date: Active

Service Parts	CD4842IR, CD4842ILR
Service Parts List	Beginning Manufacturing Date: Jan 2005
42 in. Caliber - DV		Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or		Stocked
replacement parts for your appliance please provide model number and serial number.

C. Service

Heatilator • Caliber CD Series

20

14 13

15

16

17

18

7

8

9

10

11

12

28

27

26

25

All parts listed in this manual may be ordered from an authorized dealer.				at Depot
ITEM	DESCRIPTION	COMMENTS	PART NUMBER
	Log/Grate Assembly		4040-052	X
1	Front Y Log		4040-200

2	Front Log		4040-201

	Top Log Assembly		4040-038

3	Top Y Log		4040-202

4	Top Log		4040-203

5	Middle Log	Pre GA1647700	4040-206

		Post GA1647700	4000-316
		Post GA1647700	4000-316

6	Back Log Assembly		4040-208

7	Gasket		4031-252

8	Flue Adapter Plate		25882

9	Flue cover		34919

10	Flue Adapter Plate w/Hole		4000-226

11	Intake Collar Assembly		4040-041

12	Exhaust Collar Assembly		4040-042

13	Flue Bafﬂe		4040-197

14	Burner Pan Assembly		4040-093	X

15	Hearth Pan		4040-256

16	Burner Support		4040-259

17	Glass Heat Shield		4040-154

18	Glass/Frame Assembly		4040-088	X

19	Screen Assembly		4040-032	X

20	Hood		29576

Parts (continued)

• 4040-263 Rev

2119

24

23

21	Grille Assembly - Upper	4031-083
22	Grille Assembly - Lower	25144

23	Valve Plate Gasket	4040-198

24	Valve Assembly	Refer to valve page
	Junction Box Cover Plate
25	Junction Box Cover Plate	4031-222

26	Junction Box (Plastic)	4021-013	X

N • 11/08

Part number list on following page.

Log Set Assembly

6 4

3 5

12

27	Junction Box Radiation Shield		4031-193
28	Glass Clip Support Assembly	Qty. 6 req.	33858	X

	Glass Kit w/Screen		4040-034

	Grate Retainer		4040-272

	Installation Instructions Caliber II	Pre GA1563745	4040-224

		Post GA1563745	4040-263
		Post GA1563745	4040-263

	Lava Rock Bag Assembly		4040-094

	Lava Rock (3 lbs. Bag)		4021-297

	Mineral Wool		14333B

	Vermiculite (small)		28746

	Refractory Back		4040-295

	Screen Bracket	Qty. 2 req.	28159

09/08

Additional service part numbers appear on following page.

09/08

Image 72

Contents Installation and Operation Models CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IRDirect Vent Gas Appliance What to do if you smell gasCongratulations Homeowner Reference InformationTable of Contents Installer GuideUser Guide Appliance Setup TroubleshootingFinishing Reference MaterialsWarranty Hearth & Home Technologies Limited Warranty CONDITIONS, Exclusions & Limitation of LiabilityWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Gas Fireplace Safety Operating InstructionsYour Fireplace Fixed Glass Assembly Remote Controls, Wall Controls and Wall SwitchesFan Kit optional Clear SpaceFor Your Safety Read Before Lighting Lighting Instructions IPILighting StandingPilot Frequently Asked Questions After Fireplace is LitMaintenance and Service Maintenance Tasks-HomeownerRemote Control Doors, Surrounds, FrontsMaintenance Tasks-Qualiﬁed Service Technician Getting Started Typical Appliance SystemDesign and Installation Considerations Tools and Supplies NeededInspect Appliance and Components Any such action may cause a ﬁre hazardFraming and Clearances Select Appliance LocationModel # Construct the Appliance Chase ClearancesRough Opening Model Width Height Depth Mantel and Wall Projections MantelsMantel Legs or Wall Projections Termination Locations Vent Termination Minimum ClearancesMinimum Clearances for Termination Vent Information and Diagrams Approved PipeVent Table Key Use of ElbowsVent Diagrams Top Vent Horizontal TerminationOne Elbow Two 45 Elbows replacing One 90 Elbow Two ElbowsMin Max +H 2 max +H 2+H 3 max Installed Vertically Three ElbowsTop Vent Vertical Termination No Elbow12 ft 3.66 m min 60 ft 18.29 m max Rear Vent Horizontal Termination One 45 ElbowTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max Install Vertical Termination Bafﬂe 17 Flat BafﬂeVent Clearances and Framing Pipe Clearances to CombustiblesWall Penetration Framing Combustible Wall PenetrationInstall the Ceiling Firestop Installing Ceiling FirestopInstall Attic Insulation Shield Flat Ceiling InstallationVaulted Ceiling Installation Appliance Preparation Convert from Top Vent to Rear VentOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace Secure and Level the Appliance 20 Proper Positioning, Leveling And Securing Of AnInstall Vent Pipe Attach Pipe to the Firebox AssemblyAssemble Pipe Sections DVP Only Assemble Pipe SectionsAssemble Vent Sections SLP Only Assemble Slip SectionsSecure the Vent Sections Disassemble Vent SectionsInstall Decorative Ceiling Components SLP only Install Metal Roof Flashing Assemble and Install Storm CollarCaulk Install RF4-8 SLP-FSInstall Vertical Termination Cap Install Decorative Wall Components SLP onlyHeat Shield Requirements for Horizontal Termination Install Horizontal Termination Cap InteriorGas Information Fuel ConversionGas Pressure Gas ConnectionWiring Requirements Standing Pilot Ignition System WiringIntelliﬁre Ignition System Wiring Optional Accessories RequirementsElectrical Service and Repair WSK-MLT-HTLJunction Box Installation Wall Switch Installation for Fan OptionalFinishing Facing MaterialCombustible Appliance Setup Install Trim and/or Surround Install HoodAir Shutter Setting Removing Fixed Glass AssemblyTroubleshooting Symptom Possible Causes Corrective ActionStanding Pilot Ignition System Symptom Possible Cause Corrective Action Intelliﬁre Ignition System Will not ignite. If the pilot Appliance Dimension Diagram Reference MaterialsVent Components Diagrams DVP Vent ComponentsBEK DVP-BEK2 DVP-TVHW DVP-TRAP Horizontal Termination CapDVP-HRC-SS Effective SL-2DVP AdapterService Parts CD4236IR, CD4236ILRService CD4236R, CD4236LRIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components Model # Description FFCM36BNThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information