Hearth and Home Technologies CD4842IR, CD4842ILR, CD4842LR, CD4842R, CD4236R Appliance Setup

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14 Appliance Setup

A. Remove Fixed Glass Assembly

See Section 14.J.

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath the ﬁrebox.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the ﬁrebox or underneath in the control cavity.

D. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap- proved accessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional acces- sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

I. Install the Log Assembly

•Base logs have been permanently mounted on the grate assembly and should not be moved. See Figure 12.5.

Figure 12.5 Base Logs

•Install “Y” log on left hand side of grate using locating pins to position. See Figure 12.6

E. Place the Lava Rock

•See diagram, Figure 14.1.

F. Place the Vermiculite

•Sprinkle vermiculite over lava rock. See diagram, Figure 14.1.

Vermiculite and	Rock wool	Vermiculite and
lava rock	placement	lava rock
placement on	(shaded areas)	placement on
sides and front		sides and front
of hearth pan.		of hearth pan.
Figure 14.1 Placement of Rockwool, Lava Rock, Vermiculite

Figure 12.6 Placing Left Top Log

•Install right top log as shown in Figure 12.7 using locating pins to position log properly.

G. Place the Rockwool

WARNING! Risk of Explosion! Follow rockwool placement instructions. DO NOT place rockwool directly over burner ports. Replace rockwool material annually. Improperly placed rockwool interferes with proper burner operation.

•Rockwool is shipped with this gas appliance.

•Place a small amount of 1/2 in. diameter pieces (dime0- size) rockwool on the burner pan so that rockwool touches but does not cover the holes in the burner pan.

H. Install the Refractory

A weathered brick refractory is available as an optional accessory. Install the WTBC36D in the CD4236 Series appliances and the WTBC42D in the CD4842 Series ap- pliances. Follow the installation instructions provided with the speciﬁc accessory part.

Figure 12.7 Placing Right Top Log

Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08

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Contents What to do if you smell gas Installation and OperationModels CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR Direct Vent Gas ApplianceHomeowner Reference Information CongratulationsInstaller Guide Table of ContentsUser Guide Reference Materials Appliance SetupTroubleshooting FinishingCONDITIONS, Exclusions & Limitation of Liability Warranty Hearth & Home Technologies Limited WarrantyWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Operating Instructions Gas Fireplace SafetyYour Fireplace Clear Space Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Fan Kit optionalLighting Instructions IPI For Your Safety Read Before LightingStanding LightingPilot After Fireplace is Lit Frequently Asked QuestionsDoors, Surrounds, Fronts Maintenance and ServiceMaintenance Tasks-Homeowner Remote ControlMaintenance Tasks-Qualiﬁed Service Technician Typical Appliance System Getting StartedAny such action may cause a ﬁre hazard Design and Installation ConsiderationsTools and Supplies Needed Inspect Appliance and ComponentsSelect Appliance Location Framing and ClearancesModel # Clearances Construct the Appliance ChaseRough Opening Model Width Height Depth Mantels Mantel and Wall ProjectionsMantel Legs or Wall Projections Vent Termination Minimum Clearances Termination LocationsMinimum Clearances for Termination Use of Elbows Vent Information and DiagramsApproved Pipe Vent Table KeyTop Vent Horizontal Termination Vent DiagramsOne Elbow Two Elbows Two 45 Elbows replacing One 90 ElbowMin Max +H 2 max +H 2+H 3 max Three Elbows Installed VerticallyNo Elbow Top Vent Vertical Termination12 ft 3.66 m min 60 ft 18.29 m max One 45 Elbow Rear Vent Horizontal TerminationTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max 17 Flat Bafﬂe Install Vertical Termination BafﬂeCombustible Wall Penetration Vent Clearances and FramingPipe Clearances to Combustibles Wall Penetration FramingInstalling Ceiling Firestop Install the Ceiling FirestopFlat Ceiling Installation Install Attic Insulation ShieldVaulted Ceiling Installation Convert from Top Vent to Rear Vent Appliance PreparationOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace 20 Proper Positioning, Leveling And Securing Of An Secure and Level the ApplianceAssemble Pipe Sections Install Vent PipeAttach Pipe to the Firebox Assembly Assemble Pipe Sections DVP OnlyAssemble Slip Sections Assemble Vent Sections SLP OnlyDisassemble Vent Sections Secure the Vent SectionsInstall Decorative Ceiling Components SLP only Assemble and Install Storm Collar Install Metal Roof FlashingCaulk SLP-FS Install RF4-8Install Decorative Wall Components SLP only Install Vertical Termination CapHeat Shield Requirements for Horizontal Termination Interior Install Horizontal Termination CapGas Connection Gas InformationFuel Conversion Gas PressureOptional Accessories Requirements Wiring RequirementsStanding Pilot Ignition System Wiring Intelliﬁre Ignition System WiringWSK-MLT-HTL Electrical Service and RepairWall Switch Installation for Fan Optional Junction Box InstallationFacing Material FinishingCombustible Appliance Setup Removing Fixed Glass Assembly Install Trim and/or SurroundInstall Hood Air Shutter SettingSymptom Possible Causes Corrective Action TroubleshootingStanding Pilot Ignition System Symptom Possible Cause Corrective Action Intelliﬁre Ignition System Will not ignite. If the pilot Reference Materials Appliance Dimension DiagramDVP Vent Components Vent Components DiagramsBEK DVP-BEK2 DVP-TVHW Horizontal Termination Cap DVP-TRAPDVP-HRC-SS Effective Adapter SL-2DVPCD4236IR, CD4236ILR Service PartsCD4236R, CD4236LR ServiceIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components FFCM36BN Model # DescriptionThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information