Hearth and Home Technologies CD4236ILR, CD4842ILR, CD4842LR This page intentionally left blank

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Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08

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Contents Models CD4236R CD4842R CD4236LR CD4842LR CD4236IR CD4842IR Installation and OperationDirect Vent Gas Appliance What to do if you smell gasHomeowner Reference Information CongratulationsUser Guide Table of ContentsInstaller Guide Troubleshooting Appliance SetupFinishing Reference MaterialsCONDITIONS, Exclusions & Limitation of Liability Warranty Hearth & Home Technologies Limited WarrantyWarranty Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Your Fireplace Gas Fireplace SafetyOperating Instructions Remote Controls, Wall Controls and Wall Switches Fixed Glass AssemblyFan Kit optional Clear SpaceLighting Instructions IPI For Your Safety Read Before LightingPilot LightingStanding After Fireplace is Lit Frequently Asked QuestionsMaintenance Tasks-Homeowner Maintenance and ServiceRemote Control Doors, Surrounds, FrontsMaintenance Tasks-Qualiﬁed Service Technician Typical Appliance System Getting StartedTools and Supplies Needed Design and Installation ConsiderationsInspect Appliance and Components Any such action may cause a ﬁre hazardModel # Framing and ClearancesSelect Appliance Location Rough Opening Model Width Height Depth Construct the Appliance ChaseClearances Mantel Legs or Wall Projections Mantel and Wall ProjectionsMantels Vent Termination Minimum Clearances Termination LocationsMinimum Clearances for Termination Approved Pipe Vent Information and DiagramsVent Table Key Use of ElbowsOne Elbow Vent DiagramsTop Vent Horizontal Termination Min Max +H 2 max +H 2+H 3 max Two 45 Elbows replacing One 90 ElbowTwo Elbows Three Elbows Installed VerticallyNo Elbow Top Vent Vertical Termination12 ft 3.66 m min 60 ft 18.29 m max One 45 Elbow Rear Vent Horizontal TerminationTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max 17 Flat Bafﬂe Install Vertical Termination BafﬂePipe Clearances to Combustibles Vent Clearances and FramingWall Penetration Framing Combustible Wall PenetrationInstalling Ceiling Firestop Install the Ceiling FirestopVaulted Ceiling Installation Install Attic Insulation ShieldFlat Ceiling Installation Convert from Top Vent to Rear Vent Appliance PreparationOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace 20 Proper Positioning, Leveling And Securing Of An Secure and Level the ApplianceAttach Pipe to the Firebox Assembly Install Vent PipeAssemble Pipe Sections DVP Only Assemble Pipe SectionsAssemble Slip Sections Assemble Vent Sections SLP OnlyDisassemble Vent Sections Secure the Vent SectionsInstall Decorative Ceiling Components SLP only Caulk Install Metal Roof FlashingAssemble and Install Storm Collar SLP-FS Install RF4-8Heat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components SLP only Interior Install Horizontal Termination CapFuel Conversion Gas InformationGas Pressure Gas ConnectionStanding Pilot Ignition System Wiring Wiring RequirementsIntelliﬁre Ignition System Wiring Optional Accessories RequirementsWSK-MLT-HTL Electrical Service and RepairWall Switch Installation for Fan Optional Junction Box InstallationCombustible FinishingFacing Material Appliance Setup Install Hood Install Trim and/or SurroundAir Shutter Setting Removing Fixed Glass AssemblyStanding Pilot Ignition System TroubleshootingSymptom Possible Causes Corrective Action Symptom Possible Cause Corrective Action Intelliﬁre Ignition System Will not ignite. If the pilot Reference Materials Appliance Dimension DiagramDVP Vent Components Vent Components DiagramsBEK DVP-BEK2 DVP-TVHW Horizontal Termination Cap DVP-TRAPDVP-HRC-SS Effective Adapter SL-2DVPCD4236IR, CD4236ILR Service PartsCD4236R, CD4236LR ServiceIPI Valve Assembly CD4842IR, CD4842ILR CD4842R, CD4842LR IPI Valve Assembly Optional Components FFCM36BN Model # DescriptionThis page intentionally left blank This page intentionally left blank This page intentionally left blank Contact Information