Hearth and Home Technologies CD4842MR, CD4842MIR, CD4842MLR Design and Installation Considerations

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B. Design and Installation Considerations

Heatilator direct vent gas appliances are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.

Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits.

Before installing, determine the following:

Where the appliance is to be installed.

The vent system configuration to be used.

Gas supply piping.

Electrical wiring requirements.

Framing and finishing details.

Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure

Framing material

Pliers

High temperature caulking

material

 

Hammer

Phillips screwdriver

Gloves

Framing square

Voltmeter

Electric drill and bits (1/4 in.)

Plumb line

Safety glasses

Level

Reciprocating saw

Manometer

Flat blade screwdriver

Non-corrosive leak check solution

1/2 - 3/4 in. length, #6 or #8 Self-drilling screws One 1/4 in. female connection (for optional fan).

D. Inspect Appliance and Components

Carefully remove the appliance and components from the packaging.

The vent system components and decorative doors and fronts may be shipped in separate packages.

If packaged separately, the log set and appliance grate must be installed.

Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in- complete or substitute components. Keep appliance dry.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

Installation and use of any damaged appliance or vent system component.

Modification of the appliance or vent system.

Installation other than as instructed by Hearth & Home Technologies.

Improper positioning of the gas logs or the glass door.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under wa- ter. Call a qualified service technician to inspect the appli- ance and to replace any part of the control system and/or gas control which has been under water.

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Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev J • 06/08

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Contents Installation and Operation Models CD4236MR CD4842MRDirect Vent Gas Appliance What to do if you smell gasCongratulations Homeowner Reference InformationInstaller Guide Table of ContentsUser Guide Troubleshooting Appliance SetupReference Materials Gas Appliance Fireplace Limited Lifetime Warranty Limited Lifetime WarrantyListing and Code Approvals Requirements for the Commonwealth of Massachusetts Operating Instructions Gas Fireplace SafetyYour Fireplace Fixed Glass Assembly Remote Controls, Wall Controls and Wall SwitchesFan Kit optional Clear SpaceFor Your Safety Read Before Lighting Lighting Instructions IPIStanding LightingPilot Frequently Asked Questions After Fireplace is LitMaintenance and Service Maintenance Tasks-HomeownerRemote Control Doors, Surrounds, FrontsMaintenance Tasks-Qualified Service Technician Getting Started Typical Appliance SystemTools and Supplies Needed Design and Installation ConsiderationsInspect Appliance and Components Select Appliance Location Framing and ClearancesModel # Construct the Appliance Chase ClearancesMantels Mantel and Wall ProjectionsMantel Legs or Wall Projections Termination Locations Vent Termination Minimum ClearancesMinimum Clearances for Termination Vent Information and Diagrams Approved PipeVent Table Key Use of ElbowsTop Vent Horizontal Termination Vent DiagramsOne Elbow Two 45 Elbows replacing One 90 Elbow Two ElbowsInstalled Vertically Three ElbowsTop Vent Vertical Termination No Elbow12 ft 3.66 m min 60 ft 18.29 m max Rear Vent Horizontal Termination One 45 ElbowTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max Install Vertical Termination Baffle 17 Flat BaffleVent Clearances and Framing Pipe Clearances to CombustiblesWall Penetration Framing Combustible Wall PenetrationInstall the Ceiling Firestop Installing Ceiling FirestopFlat Ceiling Installation Install Attic Insulation ShieldVaulted Ceiling Installation Appliance Preparation Convert from Top Vent to Rear VentOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace Secure and Level the Appliance 20 Proper Positioning, Leveling And Securing Of AnInstall Vent Pipe Attach Pipe to the Firebox AssemblyAssemble Pipe Sections DVP Only Assemble Pipe SectionsAssemble Vent Sections SLP Only Assemble Slip SectionsSecure the Vent Sections Disassemble Vent SectionsInstall Decorative Ceiling Components SLP only Install Metal Roof Flashing Assemble and Install Storm CollarInstall RF4-8 SLP-FSInstall Decorative Wall Components SLP only Install Vertical Termination CapHeat Shield Requirements for Horizontal Termination Install Horizontal Termination Cap InteriorGas Information Fuel ConversionGas Pressure Gas ConnectionWiring Requirements Standing Pilot Ignition System WiringIntellifire Ignition System Wiring Optional Accessories RequirementsElectrical Service and Repair WSK-MLT-HTLJunction Box Installation Wall Switch Installation for Fan OptionalFacing Material FinishingCombustible Appliance Setup Removing Fixed Glass Assembly Install the Log AssemblyReplacing Fixed Glass Assembly Install Trim Install Clean Face ComponentsInstall Hood Install Top Latch CoverInstall Bottom Latch Cover Air Shutter SettingInstall Firescreen Assembly Troubleshooting Standing Pilot Ignition SystemSymptom Possible Cause Corrective Action Intellifire Ignition System Will not ignite. If the pilot Appliance Dimension Diagram Reference MaterialsVent Components Diagrams DVP Vent ComponentsBEK DVP-BEK2 DVP-TVHW DVP-TRAP DVP-HRC-SS Effective SL-2DVP Adapter#22 Log/Grate Assembly ServiceParts CD4842M Series Parts Service CD4842M SeriesOptional Components Model # Description Contact Information