Hearth and Home Technologies CD4842MILR, CD4842MR Table of Contents, User Guide, Installer Guide

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Safety Alert Key:

DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Used to address practices not related to personal injury.

Table of Contents

A.

Congratulations

2

B.

Limited Lifetime Warranty

5

1 Listing and Code Approvals

A.

Appliance Certification

6

B.

Tempered Glass Specifications

6

C.

BTU Specifications

6

D.

High Altitude Installations

6

E.

Non-Combustible Materials Specification

6

F.

Combustible Materials Specification

6

G.

Requirements for the

 

 

Commonwealth of Massachusetts

7

User Guide

2 Operating Instructions

A.

Gas Fireplace Safety

8

B.

Your Fireplace

8

C.

Fan Kit (optional)

9

D.

Clear Space

9

E.

Decorative Doors and Fronts

9

F.

Fixed Glass Assembly

9

G.

Remote Controls, Wall Controls and Wall Switches 9

H.

Before Lighting Fireplace

9

I.

Lighting Instructions (IPI)

10

J.

Lighting Instructions (Standing Pilot)

11

K.

After Fireplace is Lit

12

L.

Frequently Asked Questions

12

3 Maintenance and Service

 

A.

Maintenance Tasks-Homeowner

13

B.

Maintenance Tasks-Qualified Service Technician

14

Installer Guide

4 Getting Started

 

A.

Typical Appliance System

15

B.

Design and Installation Considerations

16

C. Tools and Supplies Needed

16

D. Inspect Appliance and Components

16

5 Framing and Clearances

 

A.

Select Appliance Location

17

B.

Construct the Appliance Chase

18

C.

Clearances

18

D.

Mantel and Wall Projections

19

6 Termination Locations

A. Vent Termination Minimum Clearances

20

7 Vent Information and Diagrams

A.

Approved Pipe

22

B.

Vent Table Key

22

C.

Use of Elbows

22

D.

Measuring Standards

22

E.

Vent Diagrams

23

F.

Install Vertical Termination Baffle

32

8 Vent Clearances and Framing

A.

Pipe Clearances to Combustibles

33

B.

Wall Penetration Framing

33

C.

Install the Ceiling Firestop

34

D.

Install Attic Insulation Shield

35

9 Appliance Preparation

A.

Convert from Top Vent to Rear Vent

36

B.

Secure and Level the Appliance

40

10 Install Vent Pipe

A. Assemble Pipe Sections (DVP Only)

41

B.

Assemble Vent Sections (SLP Only)

42

C. Assemble Slip Sections

42

D. Secure the Vent Sections

43

E.

Disassemble Vent Sections

43

F.Install Decorative Ceiling Components (SLP only) 44

G.

Install Metal Roof Flashing

45

H.

Assemble and Install Storm Collar

45

I.

Install RF4-8

46

J.

Install Vertical Termination Cap

47

K.

Install Decorative Wall Components (SLP only)

47

L.

Heat Shield Requirements for

 

 

Horizontal Termination

47

M.

Install Horizontal Termination Cap

48

11 Gas Information

A.

Fuel Conversion

49

B.

Gas Pressure

49

C.

Gas Connection

49

D.

High Altitude Installations

49

12 Electrical Information

A.

Wiring Requirements

50

B.

Standing Pilot Ignition System Wiring

50

C.

Intellifire Ignition System Wiring

50

D.

Optional Accessories Requirements

50

E.

Electrical Service and Repair

51

F.

Junction Box Installation

52

G.

Wall Switch Installation for Fan (Optional)

52

13 Finishing

A.

Mantel and Wall Projections

53

B.

Facing Material

53

Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev J • 06/08

3

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Contents What to do if you smell gas Installation and OperationModels CD4236MR CD4842MR Direct Vent Gas ApplianceHomeowner Reference Information CongratulationsTable of Contents Installer GuideUser Guide Appliance Setup TroubleshootingReference Materials Limited Lifetime Warranty Gas Appliance Fireplace Limited Lifetime WarrantyListing and Code Approvals Requirements for the Commonwealth of Massachusetts Gas Fireplace Safety Operating InstructionsYour Fireplace Clear Space Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Fan Kit optionalLighting Instructions IPI For Your Safety Read Before LightingLighting StandingPilot After Fireplace is Lit Frequently Asked QuestionsDoors, Surrounds, Fronts Maintenance and ServiceMaintenance Tasks-Homeowner Remote ControlMaintenance Tasks-Qualified Service Technician Typical Appliance System Getting StartedDesign and Installation Considerations Tools and Supplies NeededInspect Appliance and Components Framing and Clearances Select Appliance LocationModel # Clearances Construct the Appliance ChaseMantel and Wall Projections MantelsMantel Legs or Wall Projections Vent Termination Minimum Clearances Termination LocationsMinimum Clearances for Termination Use of Elbows Vent Information and DiagramsApproved Pipe Vent Table KeyVent Diagrams Top Vent Horizontal TerminationOne Elbow Two Elbows Two 45 Elbows replacing One 90 ElbowThree Elbows Installed VerticallyNo Elbow Top Vent Vertical Termination12 ft 3.66 m min 60 ft 18.29 m max One 45 Elbow Rear Vent Horizontal TerminationTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max 17 Flat Baffle Install Vertical Termination BaffleCombustible Wall Penetration Vent Clearances and FramingPipe Clearances to Combustibles Wall Penetration FramingInstalling Ceiling Firestop Install the Ceiling FirestopInstall Attic Insulation Shield Flat Ceiling InstallationVaulted Ceiling Installation Convert from Top Vent to Rear Vent Appliance PreparationOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace 20 Proper Positioning, Leveling And Securing Of An Secure and Level the ApplianceAssemble Pipe Sections Install Vent PipeAttach Pipe to the Firebox Assembly Assemble Pipe Sections DVP OnlyAssemble Slip Sections Assemble Vent Sections SLP OnlyDisassemble Vent Sections Secure the Vent SectionsInstall Decorative Ceiling Components SLP only Assemble and Install Storm Collar Install Metal Roof FlashingSLP-FS Install RF4-8Install Vertical Termination Cap Install Decorative Wall Components SLP onlyHeat Shield Requirements for Horizontal Termination Interior Install Horizontal Termination CapGas Connection Gas InformationFuel Conversion Gas PressureOptional Accessories Requirements Wiring RequirementsStanding Pilot Ignition System Wiring Intellifire Ignition System WiringWSK-MLT-HTL Electrical Service and RepairWall Switch Installation for Fan Optional Junction Box InstallationFinishing Facing MaterialCombustible Appliance Setup Install the Log Assembly Removing Fixed Glass AssemblyReplacing Fixed Glass Assembly Install Top Latch Cover Install TrimInstall Clean Face Components Install HoodAir Shutter Setting Install Bottom Latch CoverInstall Firescreen Assembly Standing Pilot Ignition System TroubleshootingSymptom Possible Cause Corrective Action Intellifire Ignition System Will not ignite. If the pilot Reference Materials Appliance Dimension DiagramDVP Vent Components Vent Components DiagramsBEK DVP-BEK2 DVP-TVHW DVP-TRAP DVP-HRC-SS Effective Adapter SL-2DVPService #22 Log/Grate AssemblyParts CD4842M Series Parts CD4842M Series ServiceOptional Components Model # Description Contact Information