Hearth and Home Technologies CD4236MIR, CD4842MR, CD4842MIR, CD4842MLR, CD4842MILR CD4842M Series

Page 71

Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev J • 06/08

 

 

 

 

 

 

Service Parts

CD4842M Series

C.

 

 

 

 

 

 

 

#

Description of Part

COMMENTS

CD4842MR CD4842MLR CD4842MIR CD4842MILR Qty.

Service

 

 

 

 

 

 

29

1

Flue Adapter Plate

 

25882

25882

25882

25882

1

Parts

 

 

 

 

 

 

2

Flue Cover

 

34916

34916

34916

34916

1

 

 

 

 

 

 

 

3

Flue Adapter Plate w/Hole

 

4000-226

4000-226

4000-226

4000-226

1

 

 

 

 

 

 

 

1

4

Intake Collar Assembly

 

4040-041

4040-041

4040-041

4040-041

1

 

 

 

 

 

 

 

5

Exhaust Collar Assembly

 

4040-042

4040-042

4040-042

4040-042

1

(continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

6

Glass Clip Support Assembly

 

33858

33858

33858

33858

6

 

 

 

 

 

 

7

Junction Box Radiation Shield

 

4031-193

4031-193

4031-193

4031-193

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

8

Junction Box (Plastic)

 

4021-013

4021-013

4021-013

4021-013

1

 

 

 

 

 

 

 

9

Junction Box Cover Plate

 

4031-222

4031-222

4031-222

4031-222

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

Flue Baffle

 

4040-197

4040-197

4040-197

4040-197

1

 

 

 

 

 

 

 

4

11

Burner Pan Assembly

 

4040-093

4040-093

4040-093

4040-093

1

 

 

 

 

 

 

 

 

12

Hearth Pan

 

4040-256

4040-256

4040-256

4040-256

1

 

 

 

 

 

 

 

5

13

Burner Support

 

4040-259

4040-259

4040-259

4040-259

1

 

 

 

 

 

 

 

14

Glass Heat Shield

 

4040-154

4040-154

4040-154

4040-154

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

Glass/Frame Assembly

 

4040-088

4040-088

4040-088

4040-088

1

 

 

 

 

 

 

 

 

16

Mesh Screen Assembly

 

4040-851

4040-851

4040-851

4040-851

1

 

 

 

 

 

 

 

 

17

Hood

 

4040-853

4040-853

4040-853

4040-853

1

 

 

 

 

 

 

 

 

18

Top Latch Cover

 

4040-857

4040-857

4040-857

4040-857

1

 

 

11

 

 

 

 

 

19

Screen Assembly

 

4040-863

4040-863

4040-863

4040-863

1

 

 

 

 

 

 

6

20

Bottom Latch Cover

 

4040-859

4040-859

4040-859

4040-859

1

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

21

Floor cover

 

4040-861

4040-861

4040-861

4040-861

1

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

Screen Rods

 

4040-867

4040-867

4040-867

4040-867

1

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

Glass Kit w/Screen

 

4040-034

4040-034

4040-034

4040-034

1

 

15

13

 

 

 

7

 

 

 

 

 

 

 

 

Screen Bracket

 

28159

28159

28159

28159

2

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

10

 

 

Back Refractory

 

4040-295

4040-295

4040-295

4040-295

1

 

17

 

 

 

 

9

 

 

 

 

 

 

 

 

22

Log/Grate Assembly

 

4040-052

4040-052

4040-052

4040-052

1

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

23

Front Y Log

 

4040-200

4040-200

4040-200

4040-200

1

 

 

 

 

 

 

 

30

24

Front Log

 

4040-201

4040-201

4040-201

4040-201

1

 

 

 

 

 

 

 

 

Top Log Assembly

 

4040-038

4040-038

4040-038

4040-038

1

 

19

 

 

 

 

 

31

25

Top Y Log

 

4040-202

4040-202

4040-202

4040-202

1

 

 

 

 

 

 

 

26

Top Log

 

4040-203

4040-203

4040-203

4040-203

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27

Middle Log

Pre GA1647700

4040-206

4040-206

4040-206

4040-206

1

 

 

 

 

#22 Log/Grate Assembly

Post GA1647700

4000-316

4000-316

4000-316

4000-316

1

 

20

 

 

 

 

 

 

 

28

Back Log Assembly

 

4040-208

4040-208

4040-208

4040-208

1

 

21

 

 

 

 

 

 

29

Gasket

 

4031-252

4031-252

4031-252

4031-252

1

 

 

 

 

 

 

28

26

30

Valve Assembly

 

4040-061

40404-062

4040-063

4040-064

1

 

 

 

 

 

 

31

Valve Plate Gasket

 

4040-198

4040-198

4040-198

4040-198

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

27

 

Lava Rock Bag Assembly

 

4040-094

4040-094

4040-094

4040-094

1

 

 

 

 

 

 

24

 

 

 

 

 

 

23

 

 

 

Mineral Wool

 

14333B

14333B

14333B

14333B

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vermiculite (small)

 

28746

28746

28746

28746

1

 

 

 

 

 

 

 

 

 

Lava Rock (3lbs. Bag)

 

4021-297

4021-297

4021-297

4021-297

1

 

 

 

 

 

 

 

 

 

Caliber II Installation Instructions

 

4040-849

4040-849

4040-849

4040-849

1

 

71

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Contents What to do if you smell gas Installation and OperationModels CD4236MR CD4842MR Direct Vent Gas ApplianceHomeowner Reference Information CongratulationsUser Guide Table of ContentsInstaller Guide Reference Materials Appliance SetupTroubleshooting Limited Lifetime Warranty Gas Appliance Fireplace Limited Lifetime WarrantyListing and Code Approvals Requirements for the Commonwealth of Massachusetts Your Fireplace Gas Fireplace SafetyOperating Instructions Clear Space Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Fan Kit optionalLighting Instructions IPI For Your Safety Read Before LightingPilot LightingStanding After Fireplace is Lit Frequently Asked QuestionsDoors, Surrounds, Fronts Maintenance and ServiceMaintenance Tasks-Homeowner Remote ControlMaintenance Tasks-Qualified Service Technician Typical Appliance System Getting StartedInspect Appliance and Components Design and Installation ConsiderationsTools and Supplies Needed Model # Framing and ClearancesSelect Appliance Location Clearances Construct the Appliance ChaseMantel Legs or Wall Projections Mantel and Wall ProjectionsMantels Vent Termination Minimum Clearances Termination LocationsMinimum Clearances for Termination Use of Elbows Vent Information and DiagramsApproved Pipe Vent Table KeyOne Elbow Vent DiagramsTop Vent Horizontal Termination Two Elbows Two 45 Elbows replacing One 90 ElbowThree Elbows Installed VerticallyNo Elbow Top Vent Vertical Termination12 ft 3.66 m min 60 ft 18.29 m max One 45 Elbow Rear Vent Horizontal TerminationTwo Elbows Rear Vent Vertical Termination Min Ft 1.83 m max 12 ft 3.66 m min 60 ft 18.29 m max 17 Flat Baffle Install Vertical Termination BaffleCombustible Wall Penetration Vent Clearances and FramingPipe Clearances to Combustibles Wall Penetration FramingInstalling Ceiling Firestop Install the Ceiling FirestopVaulted Ceiling Installation Install Attic Insulation ShieldFlat Ceiling Installation Convert from Top Vent to Rear Vent Appliance PreparationOuter Collar, Remove Four Screws 11 Place Outer Collar on Rear of Appliance 16 Cover Plate-Replace 20 Proper Positioning, Leveling And Securing Of An Secure and Level the ApplianceAssemble Pipe Sections Install Vent PipeAttach Pipe to the Firebox Assembly Assemble Pipe Sections DVP OnlyAssemble Slip Sections Assemble Vent Sections SLP OnlyDisassemble Vent Sections Secure the Vent SectionsInstall Decorative Ceiling Components SLP only Assemble and Install Storm Collar Install Metal Roof FlashingSLP-FS Install RF4-8Heat Shield Requirements for Horizontal Termination Install Vertical Termination CapInstall Decorative Wall Components SLP only Interior Install Horizontal Termination CapGas Connection Gas InformationFuel Conversion Gas PressureOptional Accessories Requirements Wiring RequirementsStanding Pilot Ignition System Wiring Intellifire Ignition System WiringWSK-MLT-HTL Electrical Service and RepairWall Switch Installation for Fan Optional Junction Box InstallationCombustible FinishingFacing Material Appliance Setup Replacing Fixed Glass Assembly Install the Log AssemblyRemoving Fixed Glass Assembly Install Top Latch Cover Install TrimInstall Clean Face Components Install HoodInstall Firescreen Assembly Air Shutter SettingInstall Bottom Latch Cover Standing Pilot Ignition System TroubleshootingSymptom Possible Cause Corrective Action Intellifire Ignition System Will not ignite. If the pilot Reference Materials Appliance Dimension DiagramDVP Vent Components Vent Components DiagramsBEK DVP-BEK2 DVP-TVHW DVP-TRAP DVP-HRC-SS Effective Adapter SL-2DVPParts Service#22 Log/Grate Assembly CD4842M Series Parts CD4842M Series ServiceOptional Components Model # Description Contact Information
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