Hearth and Home Technologies SAPPH-D-CSB, 839-1390, 839-1440, 839-1460 Class a Metal Chimney

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3. Class A Metal Chimney

Termination Cap

Top Adaptor

Flashing

Existing Metal Chimney System

4 in. (102mm)Flex Pipe

Retro Connector

Direct Vent Pipe

Figure 5.19

Step 4.

Pass the flex pipe down through the center of the chimney system, and center the top adapter on the top of the chimney pipe. Drill four 1/8 in. (3mm) diameter holes through the top adapter, and into the chimney top. Ensure that you are drilling into the metal on the chimney. Twist lock the high wind termination cap onto the top adapter (Figures 5.21

and 5.22).

Figure 5.21

CAUTION

Ensure that existing chimney is functionally sound and clean.

Have inspection done by qualified chimney sweep or professional installer BEFORE converting to direct vent appliance.

Step 1.

Remove existing chimney cap.

Step 2.

Measure the distance from the top of the chimney to the bottom of the ceiling support box, add 3 in. (76mm) to this measurement, and cut a section of 4 in. (101mm) flex pipe to that length (the flex should be fully extended).

Step 3.

Connect the end of the flex pipe section to the underside of the top adapter, using four sheet metal screws (Figure 5.20).

Top Adapter

Flex Pipe

Sheet Metal Screws

Figure 5.20

High Wind Termination

Cap

Sheet Metal Screws

Drill Four 1/8 in. (3mm) Diamater Holes

Figure 5.22

Step 5.

Pull the flex pipe down through the ceiling support box, until it protrudes approximately 3 in. (76mm). Connect the flex pipe to the retro connector, and attach with sheet metal screws.

Step 6.

Push the flex pipe back up into the ceiling support box, center the retro connector, and attach it to the support box with sheet metal screws.

Step 7.

The connection between the appliance and the retro connector may be completed with sections of direct vent pipe.

September 1, 2008

Quadra-Fire · Sapphire · 250-7233H

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Contents Do not Discard this Manual What to do if you smell gasDo Discardnot Welcome to the Quadra-Fire Family Table of Contents 1Listing and Code Approvals BELOW. Keep Clear of ALL Obstructions Requirements for the Commonwealth of MassachusettsManufacturer Requirements Tools and Supplies Needed Design & Installation ConsiderationsTools will apply to every installation Getting StartedClearances Selecting Appliance Location4Vent Termination Minimum Clearances Termination LocationsAlcove Applications Measuring Standards Vent InformationVenting Components Use of ElbowsException for Rear Vent KIT, Horizontal Installation How to Use the Vent Graph Venting GuidelinesHorizontal Termination Type B Rear Installations for Use with Rear Vent KitType a Up & Out For installations requiring a vertical rise on the exterior 203mm Direct Vent Pipe Vertical TerminationStep Twist-lock the vent cap and seal Cathedral Ceiling Class a Metal Chimney Existing Masonry Chimney Type a Up & Out Installations for Top Vent ConfigurationsCut and bend flashing as needed to fit Sealant adhesive Flex Liner Flex Coupler Sheet Metal Screws Fuel Conversions Gas InformationConverting to LP Gas Propane Natural GAS Pressure Gas PressuresCheck for GAS Leaks Gas ConnectionWire Size Max. Length Recommendation for WireConnecting to the Appliance Standing Pilot Ignition System WiringON/OFF At the TOP of the appliance, with exceptions noted Appliance SetupRemove Shipping Materials Top and Rear Vent ConversionReplace Burner Orifice for Horizontal Vent Configurations Accessories Grille Cover Plate Installation059 53 DMS 096 41DMS Quartet Door Alignment Front InstallationFronts are shipped attached to the face For Both Quartet and Solitaire FrontsPositioning the Logs Hearth Legs InstallationQty Description Mineral Wool Glass Door Assembly Installation Blower InstallationBlower from front Page Blower Make adjustment Damper AdjustmentShutter Adjustment For TOP or Rear Vent InstallationsBefore Lighting Appliance Operating InstructionsControls Lighting Appliance For Your Safety Read Before LightingInitial Break-in Procedure Frequently Asked QuestionsAfter Appliance is Lit Symptom Possible Cause Corrective Action TroubleshootingBe Placed in this Opening After servicing Maintaining and Servicing ApplianceNecessary. USE Caution When CLEANING/HANDLING Ceramic Burner Maintenance Tasks InspectReference Materials Appliance Dimension DiagramMm inner pipe 6-5/8 in mm outer pipe Vent Components DiagramQuadra-Fire · Sapphire · 250-7233H September 1 HHT SL-P Vent Components ListTermination Caps & Kits Item # Description SapphireService Parts cont’d Hinge Assembly Cast Parts Individual Pieces AccessoriesDate of Service Performed By Description of Service Service and Maintenance LogCONDITIONS, Exclusions & Limitation of Liability Warranty Policy Hearth & Home Technologies Limited WarrantyHearth & Home Technologies Limited Warranty Cont’d Contact Information SapphireDealer Telephone