Baxi Potterton BBU 15 HE manual Installation, Initial Preparation, Flue System

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Fig. 17

Fig. 18

Fig. 19

Fig. 20

7.0 Installation

INSTALLATION SEQUENCE

There are 4 main elements to the installation of the Baxi Bermuda BBU 15 HE:-

•Preparation of pipework & opening

•Inserting the flue into the chimney

•Siting & fixing the boiler

•Fitting the terminal assembly

The sequence in which these are performed may depend upon various factors beyond the scope of these instructions. The above list is intended as a guide based on a typical installation.

It is not necessary to open the firefront pack until the boiler and flue are installed, and the boiler is ready to be commissioned. The firefront pack includes full instructions.

7.1Initial Preparation

1.Remove the outer carton from the boiler pack. Discard the packing pieces and remove the fitting kit.

2.Ensure that the base of the builders opening is clean and level.

3.Complete any pipework installation and routing of electrical cables within the builders opening that may be difficult once the boiler is in place.

7.2Flue System

1.The actual length of flue (as opposed to the vertical distance from the boiler top to the chimney outlet) MUST be established before commencing.

2.The flue must have a minimum vertical height of 3m and have no bends greater than 45°.

NOHORIZONTALRUNSAREPERMITTED!

3.Depending on the actual flue length it may be beneficial to shorten the flue at this point to enable easier handling.

4.Take one of the 60mm lip seals supplied and fit to the first groove in the flue duct. Also fit the 100mm lip seal to the air duct. (Figs. 17 & 18).

NOTE: Talcum powder may be used to ease fitting of the adaptors over the seals. DONOT use oil, grease or soap.

5.Unfasten the clips on the boiler adaptor and insert the end of the flue duct with the seal into the 60mm socket. Ensure the seal is positioned past the clips, then engage the clips over the larger diameter ‘rib’ on the duct (Fig. 19).

6.Repeat the process for the 100mm air duct (Fig. 20)

© Baxi Heating UK Ltd 2009

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Contents
Baxi Bermuda BBU 15 HE 0086 Scheme Members only Installer Notification GuidelinesImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice, most recent version should be used Safe Manual Handling Contents Contents IntroductionDescription Layout Fig General LayoutFlue Kit 10m & 12.5m a Bermuda HE Cbbu 15 HE Technical DataWater Circulating Systems System DetailsTreatment of Water Circulating Systems There is a drain cock supplied in the plumbing kitPipework System ControlsStorage Systems Sealed Systems Figs , 7 Sealed Systems Builders Opening Fig Site RequirementsLocation Fireplace Opening & SurroundNo Horizontal Runs are Permitted FlueGas Supply Fig VentilationElectrical Supply Fig Electrical Connection Gas ConnectionCondensate Disposal Fig Condensate Drain GeneralCondensate Disposal Total volume of the sump is 1.5 litresCondensate Pump Operation From Boiler 500mm MinBoiler Internal Illustrated Wiring Diagram Boiler Internal WiringInstallation Initial PreparationFlue System Barb ‘C’ Clip Air Cowl Air Duct Collar Ribs Terminal Cap Water Connections Siting the BoilerGas Connection Electrical ConnectionCompletion & Commissioning CompletionCommissioning the Boiler Test Point Annual Servicing Annual ServicingAnnual Servicing Inspection Changing Components Electrode Assembly FigChanging Components Spark Generator FigBurner Fig Fan FigSpark Generator Plug Electrode Fan Injector Burner Spark Generator Plug Gas Feed Pipe InjectorGas Valve Fig Injector Gas Valve Earth WireFloat Switches Fig Safety Thermostat FigPCB Fig NTC FigSetting the Gas Valve Setting the Gas Valve CO2 checkFlue Sampling Point Display Control Knobs Fault Finding Initial Fault Finding ChecksError Codes Burner lights Press the Service Reset Error 110 flashingSwitch for 5 seconds Go to section ‘A’X2 connector, is 230V AC across Clean condensate drain systemTerminals 1 Voltage at PCB X2 connector is Spark gap and position Check wiringReplace flame sensing electrode Replace Safety ThermostatShort Parts List 13.0 Short Parts ListPage Page Page GAS Boiler System Commissioning Checklist Date Energy Efficiency Checklist completed? Service RecordSerial Number Date of Installation Warranty & ServiceInstaller Details name, address and contact numbers After Sales Service 0844 871