Baxi Potterton BBU 15 HE manual Completion & Commissioning, Commissioning the Boiler

Page 25

Countdown

Current Temp. &Demand

Burner Lit

Remaining

Resets

Auto Air

Vent

ON/OFF

Service

Reset

Fig. 38

Fig. 39

8.0 Completion & Commissioning

8.1Completion

1.Seal off any secondary openings within the builders opening after wrapping the gas and water pipes through the brickwork and within the opening itself. (B.S. 5871 Part 1).

2.Take the Boiler Control from the firefront packaging and

connect it to the boiler (Fig. 38).

8.2 Commissioning the Boiler

1.Reference should be made to BS 5449 Section 5 when commissioning the boiler.

2.At the time of commissioning, complete all relevant sections of the Benchmark Checklist at the rear of this publication.

IMPORTANT: The heat exchanger air vent on top of the boiler (Fig. 38) MUST be opened before filling the primary system.

 

3.

Ensure all valves in the water system are turned on.

 

4.

The system must be flushed in accordance with BS 7593

 

(see Section 5.2) and the flushing agent manufacturers

 

instructions.

 

5.

Turn the gas supply on and purge according to in GB BS

 

6891 and in IE I.S. 813 "Domestic Gas Installations".

 

6.

Test for gas soundness.

 

7.

Ensure all external controls e.g. room stat, timer etc. are

 

calling for heat and turn on the mains electrical supply. Turn

 

the rocker switch at the top right of the boiler to ON. The

 

fan and condensate pump will run briefly.

 

8.

The display will count down from 7 to 0, then the current

 

water temperature will be displayed.

 

9.

When there is a demand for heating the bar on the top

 

left of the display will be shown and the boiler will

 

commence the ignition sequence.

 

10. When ignition is established the ‘flame’ symbol on the

 

display is illuminated. The display will indicate the flow

 

temperature. The appliance is fully preset, therefore no

 

adjustment is required.

 

11. If the boiler fails to ignite within the three ignition

 

attempts the error code E133 will appear in the display, ‘E1’

 

alternating with ‘33’.

 

12. To reset the boiler press the reset button for at least 3

 

seconds. The ignition sequence will then recommence. A

 

maximum of four resets in a five hour period are allowed.

 

13. When the reset button is activated the number of

Fig. 40

available reset attempts will be displayed

 

 

 

 

© Baxi Heating UK Ltd 2009

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Contents
Baxi Bermuda BBU 15 HE 0086 Scheme Members only Installer Notification GuidelinesLegislation Important Installation, Commissioning, Service & RepairCodes of Practice, most recent version should be used Safe Manual Handling Contents Introduction ContentsDescription Layout Fig General LayoutFlue Kit 10m & 12.5m a Bermuda HE Cbbu 15 HE Technical DataWater Circulating Systems System DetailsTreatment of Water Circulating Systems There is a drain cock supplied in the plumbing kitSystem Controls PipeworkStorage Systems Sealed Systems Figs , 7 Sealed Systems Builders Opening Fig Site RequirementsLocation Fireplace Opening & SurroundNo Horizontal Runs are Permitted FlueGas Supply Fig VentilationElectrical Supply Fig Electrical Connection Gas ConnectionCondensate Disposal Fig Condensate Drain GeneralCondensate Disposal Total volume of the sump is 1.5 litresCondensate Pump Operation From Boiler 500mm MinBoiler Internal Illustrated Wiring Diagram Boiler Internal WiringInitial Preparation InstallationFlue System Barb ‘C’ Clip Air Cowl Air Duct Collar Ribs Terminal Cap Water Connections Siting the BoilerGas Connection Electrical ConnectionCompletion Completion & CommissioningCommissioning the Boiler Test Point Annual Servicing Annual ServicingAnnual Servicing Inspection Changing Components Electrode Assembly FigChanging Components Spark Generator FigBurner Fig Fan FigSpark Generator Plug Electrode Fan Injector Burner Spark Generator Plug Gas Feed Pipe InjectorGas Valve Fig Injector Gas Valve Earth WireFloat Switches Fig Safety Thermostat FigPCB Fig NTC FigSetting the Gas Valve CO2 check Setting the Gas ValveFlue Sampling Point Display Control Knobs Initial Fault Finding Checks Fault FindingError Codes Burner lights Press the Service Reset Error 110 flashingSwitch for 5 seconds Go to section ‘A’X2 connector, is 230V AC across Clean condensate drain systemTerminals 1 Voltage at PCB X2 connector is Spark gap and position Check wiringReplace flame sensing electrode Replace Safety ThermostatShort Parts List 13.0 Short Parts ListPage Page Page GAS Boiler System Commissioning Checklist Date Energy Efficiency Checklist completed? Service RecordSerial Number Date of Installation Warranty & ServiceInstaller Details name, address and contact numbers After Sales Service 0844 871