Baxi Potterton BBU 15 HE manual Initial Fault Finding Checks, Error Codes

Page 34

NOTE: When instructed to operate the reset button, press and hold for 5 seconds to reset the boiler.

Table Of Error Codes

E20 Central Heating NTC Fault

E28 Incorrect PCBFitted

E50 Hot Water NTC Fault

E110 Safety Thermostat or Condensate Safety Float Switch Operated

E125 Circulation Fault (Primary Circuit)

E131 Interruption Of Power Supply while in fault mode

E133 Interruption Of Gas Supply or Flame Failure

E155 Lock Out of Boiler Control

E158 Condensate Discharge System Fault

E160 Fan or Fan Wiring Fault

Service Reset

To perform a Service Reset it is necessary to have access to the boiler. By pressing the Reset rocker switch on the right of the boiler case for a minimum of 5 seconds when error codes are displayed it is possible to reset the boiler once the fault has been rectified.

Restoring Boiler Control Default

Following a Service Reset it is necessary to restore the Boiler Control to default condition:-

Disconnect the main power supply

On reinstating the power supply the Boiler Control display will count down from 7.

Before the count reaches 3 press both the ‘On/Off’ and ‘Reset’ buttons simultaneously and hold until the count reaches 0.

The Boiler Control display will show ‘SEt’ to confirm default restoration.

12.0Fault Finding

12.1Initial Fault Finding Checks

1.Check that gas, water and electrical supplies are available at the boiler.

2.Electrical supply = 230V ~ 50 Hz. Check the CH &DHW system. The preferred minimum gas pressure is 20 mbar.

3.Carry out electrical system checks, i.e. Earth Continuity, Resistance to Earth, Short Circuit and Polarity with a suitable meter.

NOTE: These checks must be repeated after any servicing or fault finding.

4.Ensure all external controls are calling for heat and check all external and internal fuses. Before any servicing or replacement of parts, ensure the gas and electrical supplies are isolated.

12.2Error Codes

1.If a fault occurs on the boiler an error code may be shown on the boiler display and the Boiler Control.

2.The codes are either two or three digit, preceded by the letter 'E'. For example, code E133 will be displayed by 'E1' alternating with '33'. E20 is shown as 'E' then '20'

E20 & E28 indicate faulty or incorrect components.

E110 shows overheat of the primary water or excess condensate in the sump.

E125 is displayed if within 2 hours of the burner lighting the boiler temperature twice exceeds the selected temperature by 25°.

In these instances poor primary circulation or no water in the system is indicated.

E133 indicates that the gas supply has been interrupted, ignition has failed or the flame has not been detected.

E155 indicates a Boiler Control reset when Service &Boiler Control reset counters are out of step. Boiler Control default not restored correctly.

E158 indicates a condensate discharge system fault.

3.By pressing the 'Reset' button on the Boiler Control for a minimum of 5 seconds when E110 & E133 are displayed it is possible to relight the boiler.

4.If this does not have any effect, or the codes are displayed regularly further investigation is required. It is possible to reset the boiler up to 4 times in any 5 hour period. Further resets via the Boiler Control are then blocked for 5 hours unless a Service Reset is performed.

34© Baxi Heating UK Ltd 2009

Image 34 Contents
Baxi Bermuda BBU 15 HE 0086 Installer Notification Guidelines Scheme Members onlyLegislation Important Installation, Commissioning, Service & RepairCodes of Practice, most recent version should be used Safe Manual Handling Contents Introduction ContentsDescription General Layout Layout FigFlue Kit 10m & 12.5m a Technical Data Bermuda HE Cbbu 15 HETreatment of Water Circulating Systems System DetailsWater Circulating Systems There is a drain cock supplied in the plumbing kitSystem Controls PipeworkStorage Systems Sealed Systems Figs , 7 Sealed Systems Location Site RequirementsBuilders Opening Fig Fireplace Opening & SurroundFlue No Horizontal Runs are PermittedElectrical Supply Fig VentilationGas Supply Fig Electrical Connection Gas ConnectionCondensate Drain General Condensate Disposal FigCondensate Pump Operation Total volume of the sump is 1.5 litresCondensate Disposal From Boiler 500mm MinBoiler Internal Wiring Boiler Internal Illustrated Wiring DiagramInitial Preparation InstallationFlue System Barb ‘C’ Clip Air Cowl Air Duct Collar Ribs Terminal Cap Gas Connection Siting the BoilerWater Connections Electrical ConnectionCompletion Completion & CommissioningCommissioning the Boiler Test Point Annual Servicing Annual ServicingAnnual Servicing Inspection Changing Components Electrode Assembly FigChanging Components Spark Generator FigSpark Generator Plug Electrode Fan Injector Fan FigBurner Fig Burner Spark Generator Plug Gas Feed Pipe InjectorInjector Gas Valve Earth Wire Gas Valve FigPCB Fig Safety Thermostat FigFloat Switches Fig NTC FigSetting the Gas Valve CO2 check Setting the Gas ValveFlue Sampling Point Display Control Knobs Initial Fault Finding Checks Fault FindingError Codes Switch for 5 seconds Error 110 flashingBurner lights Press the Service Reset Go to section ‘A’Terminals 1 Voltage at PCB X2 connector is Clean condensate drain systemX2 connector, is 230V AC across Spark gap and position Check wiringReplace Safety Thermostat Replace flame sensing electrode13.0 Short Parts List Short Parts ListPage Page Page GAS Boiler System Commissioning Checklist Service Record Date Energy Efficiency Checklist completed?Installer Details name, address and contact numbers Warranty & ServiceSerial Number Date of Installation After Sales Service 0844 871