Baxi Potterton BBU 15 HE manual Condensate Drain General, Condensate Disposal Fig

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Gravity Drain min. fall 3°

Max. Head

3.5metres

Min. radius 100mm

Point ‘A’

Note: The point of discharge from the pumped length of condensate pipe (point ‘A’) must be 150mm above the base level of the boiler, whether discharging direct into a drain or into an additional gravity drain.

Boiler

5.0Site Requirements

5.9Condensate Drain - General

Failure to install the condensate discharge pipework correctly will affect the reliable operation of the boiler.

1.Ensure the discharge of condensate complies with any national or local regulations in force.

BS 6798 & Part H1 of the Building Regulations give further guidance.

2.If any further drain pipe is required (additional to that supplied with the boiler), it should be run in a proprietary material

e.g. PVC, PVC-U, ABS, PVC-C or PP. John Guest ‘Speedfit’ components are recommended.

3.Metal pipework is NOT suitable for use in condensate discharge systems.

4.Any pipe fitted externally must be kept as short as possible to minimise the potential of freezing and must be insulated using waterproof material.

5.When discharging condensate into a soil stack or waste pipe the effects of existing plumbing must be considered.

5.10Condensate Disposal (Fig. 12)

1.This boiler incorporates an automatic pumped condensate system. The pump is submerged in a sump assembly and is activated by the discharge float switch. A second (safety) float switch is fitted.

2.The pump has an effective head of 3.5 metres. The condensate outlet is positioned at the top right front of the boiler. It is 10mm diameter plastic.

 

3. 3.5 metres of flexible 10mm condensate discharge pipe and a

Fig. 12

10mm push fit elbow are supplied with the boiler.

 

 

 

4. The 10mm pipe can be routed to a maximum of 3.5 metres

 

vertically and then discharge via gravity or be routed

 

horizontally. A combination of vertical and horizontal runs is

 

permissible.

 

5. The pipe must be adequately supported, either using suitably

 

spaced clips or run within larger diameter pipe. When using clips

 

take care not to deform the pipe.

 

6. When routing the pipe through a wall it must be suitably

 

sleeved. Also the pipe must not be exposed to sources of heat,

 

and should be protected in locations where it may be damaged.

 

7. The pipe should be routed so that any sharp bends, dips and

 

loops are avoided. A minimum radius of 100mm is

 

recommended for any bends. No slope is necessary and air

 

breaks are not required on the pumped part of the condensate

 

run.

 

8. Any part of the condensate drain system that is outside the

 

dwelling, or in an unheated part of it must be at least 21.5mm

 

diameter.

 

 

 

18© Baxi Heating UK Ltd 2009

Image 18 Contents
Baxi Bermuda BBU 15 HE 0086 Installer Notification Guidelines Scheme Members onlyImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice, most recent version should be used Safe Manual Handling Contents Contents IntroductionDescription General Layout Layout FigFlue Kit 10m & 12.5m a Technical Data Bermuda HE Cbbu 15 HETreatment of Water Circulating Systems System DetailsWater Circulating Systems There is a drain cock supplied in the plumbing kitPipework System ControlsStorage Systems Sealed Systems Figs , 7 Sealed Systems Location Site RequirementsBuilders Opening Fig Fireplace Opening & SurroundFlue No Horizontal Runs are PermittedElectrical Supply Fig VentilationGas Supply Fig Electrical Connection Gas ConnectionCondensate Drain General Condensate Disposal FigCondensate Pump Operation Total volume of the sump is 1.5 litresCondensate Disposal From Boiler 500mm MinBoiler Internal Wiring Boiler Internal Illustrated Wiring DiagramInstallation Initial PreparationFlue System Barb ‘C’ Clip Air Cowl Air Duct Collar Ribs Terminal Cap Gas Connection Siting the BoilerWater Connections Electrical ConnectionCompletion & Commissioning CompletionCommissioning the Boiler Test Point Annual Servicing Annual ServicingAnnual Servicing Inspection Changing Components Electrode Assembly FigChanging Components Spark Generator FigSpark Generator Plug Electrode Fan Injector Fan FigBurner Fig Burner Spark Generator Plug Gas Feed Pipe InjectorInjector Gas Valve Earth Wire Gas Valve FigPCB Fig Safety Thermostat FigFloat Switches Fig NTC FigSetting the Gas Valve Setting the Gas Valve CO2 checkFlue Sampling Point Display Control Knobs Fault Finding Initial Fault Finding ChecksError Codes Switch for 5 seconds Error 110 flashingBurner lights Press the Service Reset Go to section ‘A’Terminals 1 Voltage at PCB X2 connector is Clean condensate drain systemX2 connector, is 230V AC across Spark gap and position Check wiringReplace Safety Thermostat Replace flame sensing electrode13.0 Short Parts List Short Parts ListPage Page Page GAS Boiler System Commissioning Checklist Service Record Date Energy Efficiency Checklist completed?Installer Details name, address and contact numbers Warranty & ServiceSerial Number Date of Installation After Sales Service 0844 871