Baxi Potterton BBU 15 HE manual Safe Manual Handling

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Safe Manual Handling

General

The following advice should be adhered to, from when first handling the boiler to the final stages of installation, and also during maintenance.

Most injuries as a result of inappropriate handling and lifting are to the back, but all other parts of the body are vulnerable, particularly shoulders, arms and hands. Health & Safety is the responsibility of EVERYONE.

There is no ‘safe’ limit for one man - each person has different capabilities. The boiler should be handled and lifted by TWOPEOPLE. Do not handle or lift unless you feel physically able.

Wear appropriate Personal Protection Equipment e.g. protective gloves, safety footwear etc.

Preparation

Co-ordinate movements - know where, and when, you are both going. Minimise the number of times needed to move the boiler - plan ahead.

Always ensure when handling or lifting the route is clear and unobstructed. If possible avoid steps, wet or slippery surfaces, unlit areas etc. and take special care on ladders/into lofts.

Technique

When handling or lifting always use safe techniques - keep your back straight, bend your knees. Don’t twist - move your feet, avoid bending forwards and sideways and keep the load as close to your body as possible.

Where possible transport the boiler using a sack truck or other suitable trolley.

Always grip the boiler firmly, and before lifting feel where the weight is concentrated to establish the centre of gravity, repositioning yourself as necessary. See the ‘Installation’ section of these instructions for recommended lift points.

Remember

The circumstances of each installation are different. Always asses the risks associated with handling and lifting according to the individual conditions. If at any time when installing the boiler you feel that you may have injured yourself STOP !!

DONOT ‘work through’ the pain - you may cause further injury.

IF IN ANY DOUBT DO NOT HANDLE OR LIFT THE BOILER - OBTAIN ADVICE OR ASSISTANCE BEFORE PROCEEDING !!

Working at Height

In order to reduce the number of fatalities and major accidents attributable to working at height, the Health and Safety Executive has introduced comprehensive regulations and guidance that should be followed by all businesses working at height.

The following paragraphs consider some of the main features of the regulations and guidance. This is, however, only a limited summary and it is recommended that all businesses planning on undertaking air source heat pump heating installations obtain a copy of the regulations and guidance issued by the Health and Safety Executive and carefully consider the contents.

The regulations and guidance state that you are required to carry out a risk assessment for all work conducted at height and to put in place arrangements for:

•Eliminating or minimising risks from work at height.

•Safe systems of work for organising and performing work at height.

•Safe systems for selecting suitable work equipment.

•Safe systems for protecting people from the consequences of work at height.

The regulations and guidance highlight a hierarchy for safe work at height:

•Avoid the risk by not working at height if practicable.

•Prevent falls. Where it is not reasonably practicable to avoid work at height, you are required to take suitable and sufficient steps to prevent the risk of a fall including selecting the most suitable work equipment (in accordance with the regulations).

•Mitigate the consequences of a fall; where the risk of a person or object falling still remains, take suitable and sufficient measures to minimise the distance and consequences of any fall.

Collective protection measures, such as guard rails on scaffold, should be given priority over personal protection measures, such as safety harnesses.

Within the regulations’ framework, you are required to:

1)Assess the risk to help you decide how to work safely.

2)Follow the hierarchy for safe work at height (i.e. avoid, prevent and mitigate).

3)Plan and organise your work properly, taking account of weather conditions and the possibility of emergencies.

4)Make sure those working at height are competent.

5)Make use of appropriate work equipment.

6)Manage the risks from working on or around fragile surfaces and from falling objects.

7)Inspect and maintain the work equipment to be used and inspect the place where the work will be carried out for both access and egress.

© Baxi Heating UK Ltd 2009

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Contents Baxi Bermuda BBU 15 HE 0086 Scheme Members only Installer Notification GuidelinesCodes of Practice, most recent version should be used Important Installation, Commissioning, Service & RepairLegislation Safe Manual Handling Contents Description ContentsIntroduction Layout Fig General LayoutFlue Kit 10m & 12.5m a Bermuda HE Cbbu 15 HE Technical DataWater Circulating Systems System DetailsTreatment of Water Circulating Systems There is a drain cock supplied in the plumbing kitStorage Systems PipeworkSystem Controls Sealed Systems Figs , 7 Sealed Systems Builders Opening Fig Site RequirementsLocation Fireplace Opening & SurroundNo Horizontal Runs are Permitted FlueGas Supply Fig VentilationElectrical Supply Fig Electrical Connection Gas ConnectionCondensate Disposal Fig Condensate Drain GeneralCondensate Disposal Total volume of the sump is 1.5 litresCondensate Pump Operation From Boiler 500mm MinBoiler Internal Illustrated Wiring Diagram Boiler Internal WiringFlue System InstallationInitial Preparation Barb ‘C’ Clip Air Cowl Air Duct Collar Ribs Terminal Cap Water Connections Siting the BoilerGas Connection Electrical ConnectionCommissioning the Boiler Completion & CommissioningCompletion Test Point Annual Servicing Annual ServicingAnnual Servicing Inspection Changing Components Electrode Assembly FigChanging Components Spark Generator FigBurner Fig Fan FigSpark Generator Plug Electrode Fan Injector Burner Spark Generator Plug Gas Feed Pipe InjectorGas Valve Fig Injector Gas Valve Earth WireFloat Switches Fig Safety Thermostat FigPCB Fig NTC FigFlue Sampling Point Display Control Knobs Setting the Gas ValveSetting the Gas Valve CO2 check Error Codes Fault FindingInitial Fault Finding Checks Burner lights Press the Service Reset Error 110 flashingSwitch for 5 seconds Go to section ‘A’X2 connector, is 230V AC across Clean condensate drain systemTerminals 1 Voltage at PCB X2 connector is Spark gap and position Check wiringReplace flame sensing electrode Replace Safety ThermostatShort Parts List 13.0 Short Parts ListPage Page Page GAS Boiler System Commissioning Checklist Date Energy Efficiency Checklist completed? Service RecordSerial Number Date of Installation Warranty & ServiceInstaller Details name, address and contact numbers After Sales Service 0844 871

BBU 15 HE specifications

The Baxi Potterton BBU 15 HE is a high-efficiency boiler designed to offer exceptional performance for both heating and hot water needs in residential settings. Known for its robust build quality and user-friendly features, this model is particularly favored for its versatility and reliability in various home environments.

One of the standout features of the Baxi Potterton BBU 15 HE is its compact size, making it suitable for installation in smaller spaces. Despite its small footprint, it delivers impressive outputs, making it ideal for homes with moderate heating demands. The boiler’s high efficiency rating ensures reduced energy consumption, leading to lower utility bills and a smaller carbon footprint.

Equipped with a powerful heat exchanger, the BBU 15 HE maximizes heat transfer, ensuring that households receive optimum warmth and hot water. With an output capacity of 15 kW, it can effectively heat a variety of living spaces while providing hot water on demand, making it a practical choice for families.

The boiler incorporates a number of advanced technologies that enhance its performance. One such feature is the built-in frost protection, which helps prevent the system from freezing during colder months. Additionally, the BBU 15 HE is designed for easy maintenance, featuring a simple access point for servicing, which can prolong the boiler’s lifespan and improve overall efficiency.

Safety is a top priority in any boiler installation, and the Baxi Potterton BBU 15 HE includes multiple safety features such as a pre-set temperature limit that prevents overheating and a pressure relief valve to manage excessive pressure within the system. These elements contribute to a safer home environment, providing peace of mind for homeowners.

Furthermore, the boiler is designed to operate quietly, minimizing disruptions in the home when heating systems are active. This is an important factor for many households where comfort is a priority.

In summary, the Baxi Potterton BBU 15 HE is a compact, efficient, and reliable boiler that provides an optimal solution for home heating and hot water needs. Its advanced features, safety systems, and user-friendly design make it a popular choice among homeowners, ensuring a cozy and comfortable living environment. Whether for a new installation or a replacement unit, this boiler stands out as a highly effective option in the market.
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