Baxi Potterton BBU 15 HE manual Gas Valve Fig, Injector Gas Valve Earth Wire

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PCBControl Box removed for clarity

Injector

Gas Valve

Earth Wire

Fig. 51

10.0Changing Components

10.8Gas Valve (Fig. 51)

IMPORTANT: After replacing the valve the CO2 must be

checked and adjusted as detailed in Section 11.0 Setting

the Gas Valve. Only change the valve if a suitable

calibrated combustion analyser is available, operated by a

competent person - see Section 9.1

1.Disconnect the plug and earth wire from the gas valve and remove the sensing pipe from between the valve and fan outlet.

2.Remove the gas feed pipe and washers, and extract the injector from the gas/air inlet manifold.

3.Undo the nut on the pipe from the gas cock to the valve inlet adaptor, and remove the screws securing the adaptor to the boiler side panel.

4.Remove the valve complete with the inlet and outlet adaptors, and the seal on the inner face of the side panel. Transfer the adaptors to the new valve, using new ‘O’ rings if necessary.

5.Replace in reverse order of dismantling, using the screws previously removed. Examine all sealing gaskets and washers and replace if necessary.

NOTE: To assist the boiler to light prior to final setting,

use a suitable hexagon key to wind out the Gas/Air

adjustment screw until it is flush with the valve body, then

turn the screw 4 full turns clockwise (Fig. 51). If the boiler

will not light, or the correct CO2 cannot be achieved

contact the ‘heateam’ technical helpline.

© Baxi Heating UK Ltd 2009

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Image 31 Contents
Baxi Bermuda BBU 15 HE 0086 Scheme Members only Installer Notification GuidelinesLegislation Important Installation, Commissioning, Service & RepairCodes of Practice, most recent version should be used Safe Manual Handling Contents Introduction ContentsDescription Layout Fig General LayoutFlue Kit 10m & 12.5m a Bermuda HE Cbbu 15 HE Technical DataThere is a drain cock supplied in the plumbing kit System DetailsWater Circulating Systems Treatment of Water Circulating SystemsSystem Controls PipeworkStorage Systems Sealed Systems Figs , 7 Sealed Systems Fireplace Opening & Surround Site RequirementsBuilders Opening Fig LocationNo Horizontal Runs are Permitted FlueElectrical Connection Gas Connection VentilationGas Supply Fig Electrical Supply FigCondensate Disposal Fig Condensate Drain GeneralFrom Boiler 500mm Min Total volume of the sump is 1.5 litresCondensate Disposal Condensate Pump OperationBoiler Internal Illustrated Wiring Diagram Boiler Internal WiringInitial Preparation InstallationFlue System Barb ‘C’ Clip Air Cowl Air Duct Collar Ribs Terminal Cap Electrical Connection Siting the BoilerWater Connections Gas ConnectionCompletion Completion & CommissioningCommissioning the Boiler Test Point Annual Servicing Annual ServicingAnnual Servicing Inspection Spark Generator Fig Electrode Assembly FigChanging Components Changing ComponentsBurner Spark Generator Plug Gas Feed Pipe Injector Fan FigBurner Fig Spark Generator Plug Electrode Fan InjectorGas Valve Fig Injector Gas Valve Earth WireNTC Fig Safety Thermostat FigFloat Switches Fig PCB FigSetting the Gas Valve CO2 check Setting the Gas ValveFlue Sampling Point Display Control Knobs Initial Fault Finding Checks Fault FindingError Codes Go to section ‘A’ Error 110 flashingBurner lights Press the Service Reset Switch for 5 secondsSpark gap and position Check wiring Clean condensate drain systemX2 connector, is 230V AC across Terminals 1 Voltage at PCB X2 connector isReplace flame sensing electrode Replace Safety ThermostatShort Parts List 13.0 Short Parts ListPage Page Page GAS Boiler System Commissioning Checklist Date Energy Efficiency Checklist completed? Service RecordAfter Sales Service 0844 871 Warranty & ServiceSerial Number Date of Installation Installer Details name, address and contact numbers