Baxi Potterton BBU 15 HE manual Barb ‘C’ Clip

Page 22

Fig. 22

Fig. 21

Remove plug from here

NOTE: These seals factory lubricated

Fig. 24

Barb

Fig. 24a

Fig. 23

‘C’ Clip

7.0Installation

7.2Flue System (cont.)

8.It is recommended that the Pull Cone Flue Adaptor (part no. 720111801) is used as shown to ease the fitting of the flue into the chimney and prevent damage to the adaptor.

9.The cone has two internal lugs that engage on the boiler adaptor in a bayonet action (Figs. 21 & 22).

10.A suitable weight should then be tied to the guide rope fixed to the cone. The weight can then be passed into the chimney and will draw the guide rope down (Fig. 23).

11.Once the Pull Cone is visible in the builders opening it can be removed. It can be re-used indefinitely on other installations.

Note: It is recommended that the boiler is installed at this point. See Sections 8.3 to 8.7

12.Remove the plastic plug from the boiler flue outlet. Grasp the adaptor and locate it into the boiler, ensuring the two large barbs lock into position under the boiler top panel (Fig. 24) Fit the ‘C’ clip to the adaptor to secure the flue. It must fit into the barbs and clip securely into place (Fig. 24a).

13.There will now be an excess of flue and air duct protruding from the chimney.

14.Cut the excess concentric ducts to leave approximately 300 to 500mm protrudung from the chimney and pass the square closure plate over the air duct (Figs. 25 & 26).

15.Cut the 100mm air duct ONLY that 5 ‘ribs’ are above the level of the chimney, taking care not to damage the 60mm flue duct.

16.In a similar way to fitting the boiler adaptor fit the air duct clamp to the air duct. This will prevent the duct falling back into the chimney (Fig. 27).

Fig. 25

Fig. 26

22© Baxi Heating UK Ltd 2009

Cut to leave 5 ribs visible

Fig. 27

Image 22 Contents
Baxi Bermuda BBU 15 HE 0086 Installer Notification Guidelines Scheme Members onlyLegislation Important Installation, Commissioning, Service & RepairCodes of Practice, most recent version should be used Safe Manual Handling Contents Introduction ContentsDescription General Layout Layout FigFlue Kit 10m & 12.5m a Technical Data Bermuda HE Cbbu 15 HETreatment of Water Circulating Systems System DetailsWater Circulating Systems There is a drain cock supplied in the plumbing kitSystem Controls PipeworkStorage Systems Sealed Systems Figs , 7 Sealed Systems Location Site RequirementsBuilders Opening Fig Fireplace Opening & SurroundFlue No Horizontal Runs are PermittedElectrical Supply Fig VentilationGas Supply Fig Electrical Connection Gas ConnectionCondensate Drain General Condensate Disposal FigCondensate Pump Operation Total volume of the sump is 1.5 litresCondensate Disposal From Boiler 500mm MinBoiler Internal Wiring Boiler Internal Illustrated Wiring DiagramInitial Preparation InstallationFlue System Barb ‘C’ Clip Air Cowl Air Duct Collar Ribs Terminal Cap Gas Connection Siting the BoilerWater Connections Electrical ConnectionCompletion Completion & CommissioningCommissioning the Boiler Test Point Annual Servicing Annual ServicingAnnual Servicing Inspection Changing Components Electrode Assembly FigChanging Components Spark Generator FigSpark Generator Plug Electrode Fan Injector Fan FigBurner Fig Burner Spark Generator Plug Gas Feed Pipe InjectorInjector Gas Valve Earth Wire Gas Valve FigPCB Fig Safety Thermostat FigFloat Switches Fig NTC FigSetting the Gas Valve CO2 check Setting the Gas ValveFlue Sampling Point Display Control Knobs Initial Fault Finding Checks Fault FindingError Codes Switch for 5 seconds Error 110 flashingBurner lights Press the Service Reset Go to section ‘A’Terminals 1 Voltage at PCB X2 connector is Clean condensate drain systemX2 connector, is 230V AC across Spark gap and position Check wiringReplace Safety Thermostat Replace flame sensing electrode13.0 Short Parts List Short Parts ListPage Page Page GAS Boiler System Commissioning Checklist Service Record Date Energy Efficiency Checklist completed?Installer Details name, address and contact numbers Warranty & ServiceSerial Number Date of Installation After Sales Service 0844 871