Baxi Potterton Gold HE A Range manual 28/33, Determining Permissible Lengths, Example, 5121368

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(metres)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(metres)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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ExhaustØ

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28/33

 

 

 

 

 

 

 

 

 

 

 

ExhaustØ

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28/33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Concentric 60/100 Flue (metres) Y

 

 

 

 

 

 

 

 

 

 

 

 

Concentric 60/100 Flue (metres) Y

 

 

 

 

 

 

 

 

Example 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Example 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flue Lengths - Not Permissible

 

 

 

 

 

Flue Lengths - OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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ExhaustØ

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28/33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Concentric 60/100 Flue (metres) Y

 

 

 

 

 

 

 

 

Example 3

Flue Lengths - OK

60Ø Exhaust

Support

Bracket

 

X

45° Elbow

Y

93° Elbow

1 metre Extension Concentric 60/100 Flue

1 metre supplied in kit

Fig. 26

 

 

Concentric Flue

 

 

 

Additional Accessories

 

 

A - 93° Elbow

5121369

 

B - 45° Elbow (Pair)

5121370

Fig. 27

C - 1 metre 60Ø Extension

5121368

 

 

 

 

9.0Plume Displacement

9.2Determining Permissible Lengths

In the graph the solid line diagonal represents the relationship between the concentric flue assembly (and any extensions) and the 60Ø exhaust (and any extensions or additional bends).

Example 1 - Not Permissible

If, for instance, a concentric length of 5 metres was required and the 60Ø exhaust needed to be 6 metres the graph shows that this combination would NOT be permissible as the intersection point would be above the solid diagonal line.

Example 2 - Flue Lengths OK

Where both lengths have been determined they can be applied to the graph to check that the installation is permissible. For example, if it was known that 2 metres of concentric flue and 4 metres of 60Ø exhaust were required, the values could be applied to the graph as shown in Example 2.. As the point of intersection of the dotted lines is below the solid diagonal line, the combination of lengths is shown to be acceptable.

Example 3 - Flue Lengths OK

In the example shown in Fig. 4 assume that the concentric part of the flue needs to be 2.3 metres long. Find the position of ‘2.3’ on the horizontal axis of the graph and then project upwards to the solid diagonal line. This is represented by the vertical thick dotted line. Where this dotted line intersects with the solid diagonal line on the graph, project across to the vertical axis. As can be seen this corresponds with 6 metres. Therefore, the total equivalent length of the 60Ø exhaust can be up to 6 metres. Any bend equivalencies must be accounted for i.e. 93° bends are equal to 1 metre, each 45° bend to 0.5 metres.

Flue Length - Worked Example

Potterton Gold Combi 33HE A

In Fig. 27 opposite an additional 93° bend and pair of 45° elbows have been included in the 60Ø exhaust.

Also 3 straight extension pieces have been used.

To calculate total length:-

 

Length of 60Ø supplied in kit =

1 metre

3 x 1 metre Extensions =

3 metres

1 x 93° Elbow =

1 metre

2 x 45° Elbow =

1 metre (0.5 metres each)

Total 60Ø =

6 metres

After consulting the table in Example 3 it can be determined that the concentric flue could be up to approximately 2.3 metres long.

© Baxi Heating UK Ltd 2008

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Contents Installation & Service Instructions BS-EN ISO 9001 Accredited Company Natural GasScheme Members only Installer Notification GuidelinesLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version General Safe Manual HandlingPreparation TechniqueContents Introduction Contents of PackDescription Layout General LayoutAppliance Operation Frost Protection ModePump Protection Gold Combi 24, 28 & 33 HE a Technical DataOrientation Dimensions and FixingsFlue Ø 100mm Tap Rail 32.5 mm Condensate Drain 65 mm 22mm 15mmInformation System DetailsCentral Heating Circuit BypassExpansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsClearances Figs Ventilation of Compartments Site RequirementGas Supply Electrical SupplyCondensate Drain Flue terminal guard FlueHorizontal Flues Flue OptionsHorizontal Flue Systems This bend is equivalent to 1 metreTwin & Vertical Flue Systems Vertical Flues Twin PipeMetre for each 91.5 bend Metre for each 135 bend This bend is equivalent to 1 metreKey Accessory Size Code No Flue Accessories5111079 Air duct adaptor Flue Duct AdaptorFor Twin Flue Systems fit the adaptors as follows For Roof Terminals Flue DimensionsFlue Trim Flue Deflector FigPlume Displacement Kit Fig Plume DisplacementMetres Ring Adaptor 28/33 Additional Accessories Elbow 5121369 Elbow Pair 5121370Determining Permissible Lengths ExampleGeneral Fitting Notes Shown in . Complete the installation of the 60Ø30mm Exhaust, securing in the bracketsPlume Outlet Elbow Unpacking & Initial Preparation InstallationFlushing Fitting the Filling Loop Loop and valves must be connected as shown in the diagram aDouble Check Valve Stop Valve Temporary Filling Loop Hose Fitting Cold Inlet Stop ValveFitting the Pressure Relief Discharge Pipe Fig Fitting The BoilerCondensate Drain see section Tighten all the connectionsWall Thickness Waste Fitting The FlueFlue Elbow Ensure Elbow is fully Engaged into BoilerEnsure Flue is fully Engaged into Flue Elbow Inner Flue Support BracketEnsure Extension is Fully engaged into Boiler Adaptor Preliminary Electrical Checks Making The Electrical ConnectionsTerminal Block Cover Cable ClampCommissioning Selector Switch DisplayCommissioning the Boiler Heat Exchanger Automatic Air Vent Screw PumpChecking Temperature ControlSetting the Timer Completion CompletionCase Front Panel Facia Panel 13 .1 Annual Servicing ServicingBurner Annual ServicingViewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Venturi Fig Fan FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorInsulation Fig Burner FigExtension Piece Safety Thermostat Fig Central Heating Temperature Sensor NTC FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigPump Head Only Fig Heat Exchanger Automatic Air Vent FigPump Complete Fig Automatic Air Vent FigHall Effect Sensor Fig Pressure Gauge FigsPlate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Figs14.20 P.C.B. Fig Selector Switch FigCompletely undo the screws securing the control box Pin FigExpansion Vessel Fig Gas Valve FigVenturi Inlet Pipe Combustion Check Temperature Control Selector Switch DisplayChecking the CO2 Electrical Illustrated Wiring DiagramShort Parts List Short Parts ListKey Description Manufacturers Initial Fault Finding Checks Fault FindingError Codes Reset position for 5 seconds Error 133 flashingDisplay illuminates Pump runsDomestic Hot Water Follow operational sequence Error 110 flashingTurn Domestic Hot Water Open DHW tap fullySwitch terminal PCB X3 connector terminals 3Fan jammed or faulty winding Replace PCB Is there 230V at Main terminals L and N Main terminal fuseReplace gas valve Gas at burnerTerminals 1 Ensure that the Hall Effect Sensor is in positionReplace PCB Is there 230V at Replace safety thermostatReplace heat exchanger GAS Boiler Commissioning Checklist Service Interval Record UK Comp No 5116282 Iss 7 4/08 Brooks House, Coventry Road, Warwick. CV34 4LL