Baxi Potterton Gold HE A Range Fitting The Boiler, Fitting the Pressure Relief Discharge Pipe Fig

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Suggested Lifting Points

Fig. 45

 

shown as shaded area

 

Pressure Relief Valve

Fig. 47

Discharge Pipe

Wall Plate

Fig. 46

10.0Installation

10.4Fitting The Boiler

1.Lift the boiler using the Lifting Points as shown by the shaded areas (Fig. 45). The boiler should be lifted by TWO PEOPLE. Engage the slots at the top rear of the boiler on the wall plate (Fig. 46) (see Safe Manual Handling page 5).

2.Ease the boiler forwards and remove the sealing caps from the boiler connections.

NOTE: A small amount of water may drain from the boiler once the caps are removed.

3.Insert the sealing washers between the valves and pipes on the wall plate and the boiler connections. THE RUBBER WASHERS MUST BE USED ON THE GAS CONNECTION.

4.Tighten all the connections.

10.5Fitting the Pressure Relief Discharge Pipe (Fig. 47)

1.Remove the discharge pipe from the kit.

2.Determine the routing of the discharge pipe in the vicinity of the boiler. Make up as much of the pipework as is practical, including the discharge pipe supplied.

3.The pipework must be at least 15mm diameter and run continuously downwards to a discharge point outside the building. See section 6.7 for further details.

4.Utilising one of the sealing washers, connect the discharge pipe to the adaptor and tighten the nut.

5.Complete the discharge pipework and route it to the outside discharge point.

IMPORTANT: Make all soldered joints before connecting to the pressure relief valve.

10.6Condensate Drain (see section 7.7)

1.Connect the condensate drain to the trap outlet pipe.

Ensure the discharge of condensate complies with any national or local regulations in force (see British Gas “Guidance Notes for the Installation of Domestic Gas Condensing Boilers”.

2.The connection will accept 21.5mm (3/4in) plastic overflow pipe which should generally discharge internally into the household drainage system. If this is not possible, discharge into an outside drain is acceptable.

30© Baxi Heating UK Ltd 2008

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Contents Installation & Service Instructions Natural Gas BS-EN ISO 9001 Accredited CompanyInstaller Notification Guidelines Scheme Members onlyImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice refer to the most recent version Preparation Safe Manual HandlingGeneral TechniqueContents Contents of Pack IntroductionDescription General Layout LayoutFrost Protection Mode Appliance OperationPump Protection Technical Data Gold Combi 24, 28 & 33 HE aFlue Ø 100mm Tap Rail 32.5 mm Condensate Drain 65 mm Dimensions and FixingsOrientation 22mm 15mmCentral Heating Circuit System DetailsInformation BypassSystem Filling and Pressurising Fig Expansion Vessel Central Heating onlyPressure Relief Valve Fig Domestic Hot Water Circuit Fig ShowersHard Water Areas Site Requirements LocationClearances Figs Gas Supply Site RequirementVentilation of Compartments Electrical SupplyCondensate Drain Flue Flue terminal guardHorizontal Flue Systems Flue OptionsHorizontal Flues This bend is equivalent to 1 metreMetre for each 91.5 bend Vertical Flues Twin PipeTwin & Vertical Flue Systems Metre for each 135 bend This bend is equivalent to 1 metreFlue Accessories Key Accessory Size Code No5111079 Flue Duct Adaptor Air duct adaptorFor Twin Flue Systems fit the adaptors as follows Flue Trim Flue DimensionsFor Roof Terminals Flue Deflector FigPlume Displacement Plume Displacement Kit FigMetres Ring Adaptor Determining Permissible Lengths Additional Accessories Elbow 5121369 Elbow Pair 512137028/33 Example30mm Shown in . Complete the installation of the 60ØGeneral Fitting Notes Exhaust, securing in the bracketsPlume Outlet Elbow Installation Unpacking & Initial PreparationFlushing Double Check Valve Stop Valve Temporary Filling Loop Loop and valves must be connected as shown in the diagram aFitting the Filling Loop Hose Fitting Cold Inlet Stop ValveCondensate Drain see section Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Tighten all the connectionsFlue Elbow Fitting The FlueWall Thickness Waste Ensure Elbow is fully Engaged into BoilerInner Flue Support Bracket Ensure Flue is fully Engaged into Flue ElbowEnsure Extension is Fully engaged into Boiler Adaptor Terminal Block Cover Making The Electrical ConnectionsPreliminary Electrical Checks Cable ClampCommissioning the Boiler Selector Switch DisplayCommissioning Heat Exchanger Automatic Air Vent Screw PumpTemperature Control CheckingSetting the Timer Completion CompletionCase Front Panel Facia Panel Servicing 13 .1 Annual ServicingAnnual Servicing BurnerViewing Window Changing Components Igniter FigSpark and Sensing Electrodes Fig Injector Fig Fan FigVenturi Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Fig Insulation FigExtension Piece DHW Temperature Sensor NTC Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig Flue/Heat Exchanger Thermostat Sensor FigPump Complete Fig Heat Exchanger Automatic Air Vent FigPump Head Only Fig Automatic Air Vent FigPressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Figs Plate Heat Exchanger FigCompletely undo the screws securing the control box Selector Switch Fig14.20 P.C.B. Fig Pin FigGas Valve Fig Expansion Vessel FigVenturi Inlet Pipe Temperature Control Selector Switch Display Combustion CheckChecking the CO2 Illustrated Wiring Diagram ElectricalShort Parts List Short Parts ListKey Description Manufacturers Fault Finding Initial Fault Finding ChecksError Codes Display illuminates Error 133 flashingReset position for 5 seconds Pump runsTurn Domestic Hot Water Error 110 flashingDomestic Hot Water Follow operational sequence Open DHW tap fullyFan jammed or faulty winding Replace PCB PCB X3 connector terminals 3Switch terminal Is there 230V at Main terminals L and N Main terminal fuseTerminals 1 Gas at burnerReplace gas valve Ensure that the Hall Effect Sensor is in positionReplace safety thermostat Replace PCB Is there 230V atReplace heat exchanger GAS Boiler Commissioning Checklist Service Interval Record Brooks House, Coventry Road, Warwick. CV34 4LL UK Comp No 5116282 Iss 7 4/08