Baxi Potterton Gold HE A Range manual Plume Displacement Kit Fig, Metres Ring Adaptor

Page 24

0.9 metres

Fig. 22

45°

45°

O Ring

O Ring

Adaptor

O Ring

60/100Ø Concentric Flue

Outlet must be at least 45° from wall face

93° Elbow/Plume

Outlet Assembly

60Ø Support

Bracket

60Ø Exhaust

Flue Pipe

60Ø Support

Bracket

Flexible Flue

Trim

‘Jubilee’ Clip

Fig. 23

‘Peak’ Uppermost

9.0Plume Displacement

9.1Plume Displacement Kit (Fig. 23)

Kit No 5118638

Content of kit

10.9m 60/100 Concentric Flue

11m 60 Dia Exhaust Flue Pipe

1Adaptor

260 Dia Support Brackets

193° Elbow/Plume Outlet Assembly

1Flexible Flue Trim

3“O” Rings

1 ‘Jubilee Clip

1 Boiler Elbow

1.This kit is recommended for installations where the condensate plume emitted from the flue may cause a nuisance or affect the surroundings.

2.The terminal must be positioned outside the building with the air inlet facing downward and outlet connection upwards.

3.The plume outlet must always be at least 45° to the wall, with the ‘peak’ uppermost to prevent rain entry (Figs. 24 & 25), and be at least 2 metres above ground level. It must be secured as shown in Fig. 19. The plume outlet must also be at least 500mm from the air inlet in any direction (Fig. 25).

NOTE: The outlet must be positioned so that any condensate plume is directed away from adjacent surfaces. There must be a constant fall along the entire length of the flue system from the outlet back to the boiler.

500mm Min.

Fig. 24

Air Inlet at Bottom

Fig. 25

4.It is possible to reduce or increase (with the addition of extensions) the length of either or both the 60/100 concentric and 60Ø exhaust.

5.Standard concentric flue extension kits may be added between the boiler elbow and the terminal assembly.

6.The minimum length of the concentric flue is 100mm when measured from the edge of the flue elbow.

IMPORTANT: The maximum equivalent length of

concentric flue is:- 8 metres

Additional bends may be fitted in the concentric flue, but the equivalent length must be reduced by 1 metre (93° bend) or 0.5 metres (45° bend).

7.60Ø 1 metre extensions (including support bracket), and additional 93° & 45° elbows are available. Any additional 93° & 45° elbows must be accounted for when calculating flue lengths.

NOTE: Permitted positions of the plume outlet relative to doors, windows etc. are the same as for conventional concentric flues as detailed in the main Installation & Servicing Instructions and BS5440 Pt. 1. It is NOT necessary to fit a terminal guard over the air inlet or the plume outlet.

24© Baxi Heating UK Ltd 2008

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Contents Installation & Service Instructions Natural Gas BS-EN ISO 9001 Accredited CompanyInstaller Notification Guidelines Scheme Members onlyImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice refer to the most recent version Safe Manual Handling GeneralPreparation TechniqueContents Contents of Pack IntroductionDescription General Layout LayoutFrost Protection Mode Appliance OperationPump Protection Technical Data Gold Combi 24, 28 & 33 HE aDimensions and Fixings OrientationFlue Ø 100mm Tap Rail 32.5 mm Condensate Drain 65 mm 22mm 15mmSystem Details InformationCentral Heating Circuit BypassSystem Filling and Pressurising Fig Expansion Vessel Central Heating onlyPressure Relief Valve Fig Domestic Hot Water Circuit Fig ShowersHard Water Areas Site Requirements LocationClearances Figs Site Requirement Ventilation of CompartmentsGas Supply Electrical SupplyCondensate Drain Flue Flue terminal guardFlue Options Horizontal FluesHorizontal Flue Systems This bend is equivalent to 1 metreVertical Flues Twin Pipe Twin & Vertical Flue SystemsMetre for each 91.5 bend Metre for each 135 bend This bend is equivalent to 1 metreFlue Accessories Key Accessory Size Code No5111079 Flue Duct Adaptor Air duct adaptorFor Twin Flue Systems fit the adaptors as follows Flue Dimensions For Roof TerminalsFlue Trim Flue Deflector FigPlume Displacement Plume Displacement Kit FigMetres Ring Adaptor Additional Accessories Elbow 5121369 Elbow Pair 5121370 28/33Determining Permissible Lengths ExampleShown in . Complete the installation of the 60Ø General Fitting Notes30mm Exhaust, securing in the bracketsPlume Outlet Elbow Installation Unpacking & Initial PreparationFlushing Loop and valves must be connected as shown in the diagram a Fitting the Filling LoopDouble Check Valve Stop Valve Temporary Filling Loop Hose Fitting Cold Inlet Stop ValveFitting The Boiler Fitting the Pressure Relief Discharge Pipe FigCondensate Drain see section Tighten all the connectionsFitting The Flue Wall Thickness WasteFlue Elbow Ensure Elbow is fully Engaged into BoilerInner Flue Support Bracket Ensure Flue is fully Engaged into Flue ElbowEnsure Extension is Fully engaged into Boiler Adaptor Making The Electrical Connections Preliminary Electrical ChecksTerminal Block Cover Cable ClampSelector Switch Display CommissioningCommissioning the Boiler Heat Exchanger Automatic Air Vent Screw PumpTemperature Control CheckingSetting the Timer Completion CompletionCase Front Panel Facia Panel Servicing 13 .1 Annual ServicingAnnual Servicing BurnerViewing Window Changing Components Igniter FigSpark and Sensing Electrodes Fig Fan Fig Venturi FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Fig Insulation FigExtension Piece Central Heating Temperature Sensor NTC Fig Safety Thermostat FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigHeat Exchanger Automatic Air Vent Fig Pump Head Only FigPump Complete Fig Automatic Air Vent FigPressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Figs Plate Heat Exchanger FigSelector Switch Fig 14.20 P.C.B. FigCompletely undo the screws securing the control box Pin FigGas Valve Fig Expansion Vessel FigVenturi Inlet Pipe Temperature Control Selector Switch Display Combustion CheckChecking the CO2 Illustrated Wiring Diagram ElectricalShort Parts List Short Parts ListKey Description Manufacturers Fault Finding Initial Fault Finding ChecksError Codes Error 133 flashing Reset position for 5 secondsDisplay illuminates Pump runsError 110 flashing Domestic Hot Water Follow operational sequenceTurn Domestic Hot Water Open DHW tap fullyPCB X3 connector terminals 3 Switch terminalFan jammed or faulty winding Replace PCB Is there 230V at Main terminals L and N Main terminal fuseGas at burner Replace gas valveTerminals 1 Ensure that the Hall Effect Sensor is in positionReplace safety thermostat Replace PCB Is there 230V atReplace heat exchanger GAS Boiler Commissioning Checklist Service Interval Record Brooks House, Coventry Road, Warwick. CV34 4LL UK Comp No 5116282 Iss 7 4/08
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