Baxi Potterton Gold HE A Range manual Inner Flue Support Bracket

Page 32

10.0 Installation

Inner Flue Support Bracket

Fig. 53

10.7Fitting the Flue (Cont)

6.The inner flue duct support bracket may be in the waste portion of the flue. In this case retrieve the bracket before discarding the waste.

7.Take the inner flue support bracket (if not already fitted) and engage it over the flue duct. This will centralise the flue and air ducts, and ease assembly (Fig. 53).

Apply Lubricant for ease of assembly.

Ensure Flue is fully

engaged into Flue

Elbow

8. Insert the flue through the hole in the wall. Fit the elbow to the boiler adaptor, ensuring that it is pushed fully in.

9.Draw the flue back through the wall and engage it in the elbow. It may be necessary to use soap solution or similar to ease assembly of the elbow adaptor and flue (Fig. 54).

10.Ensure that the terminal is positioned with the slots to the bottom (Fig. 55).

IMPORTANT: It is essential that the flue terminal is fitted as shown to ensure correct boiler operation and prevent water entering the flue.

11.Make good between the wall and air duct outside the building.

12. Fit the flue trim if required, and if necessary fit a terminal guard (see Section 8.8 & 8.9).

Slots at bottom

Fig. 55

Fig. 54

25mm

Extension

Fig. 56

Cut End

Tape

 

Adaptor

Apply Lubricant for ease of assembly.

Ensure Extension is

fully engaged into

Boiler Adaptor

CONCENTRIC VERTICAL FLUE

13.Once the length of the vertical concentric extension has been determined mark and carefully cut off the excess material. The cut end MUSTbe square and free of burrs to ensure correct insertion into the boiler adaptor.

14.Measure 25mm from the end of the flue extension and apply a length of tape around the outer duct (Fig. 56).

15.Engage the extension into the adaptor up to this position (Fig. 57). Once the installation of the flue is complete and all support brackets are securely in place remove the tape.

Fig. 57

32© Baxi Heating UK Ltd 2008

Image 32
Contents Installation & Service Instructions Natural Gas BS-EN ISO 9001 Accredited CompanyInstaller Notification Guidelines Scheme Members onlyCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation Safe Manual Handling GeneralPreparation TechniqueContents Description Contents of PackIntroduction General Layout LayoutPump Protection Frost Protection ModeAppliance Operation Technical Data Gold Combi 24, 28 & 33 HE aDimensions and Fixings OrientationFlue Ø 100mm Tap Rail 32.5 mm Condensate Drain 65 mm 22mm 15mmSystem Details InformationCentral Heating Circuit BypassPressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Hard Water Areas Domestic Hot Water Circuit FigShowers Clearances Figs Site RequirementsLocation Site Requirement Ventilation of CompartmentsGas Supply Electrical SupplyCondensate Drain Flue Flue terminal guardFlue Options Horizontal FluesHorizontal Flue Systems This bend is equivalent to 1 metreVertical Flues Twin Pipe Twin & Vertical Flue SystemsMetre for each 91.5 bend Metre for each 135 bend This bend is equivalent to 1 metre5111079 Flue AccessoriesKey Accessory Size Code No For Twin Flue Systems fit the adaptors as follows Flue Duct AdaptorAir duct adaptor Flue Dimensions For Roof TerminalsFlue Trim Flue Deflector FigMetres Ring Adaptor Plume DisplacementPlume Displacement Kit Fig Additional Accessories Elbow 5121369 Elbow Pair 5121370 28/33Determining Permissible Lengths ExampleShown in . Complete the installation of the 60Ø General Fitting Notes30mm Exhaust, securing in the bracketsPlume Outlet Elbow Flushing InstallationUnpacking & Initial Preparation Loop and valves must be connected as shown in the diagram a Fitting the Filling LoopDouble Check Valve Stop Valve Temporary Filling Loop Hose Fitting Cold Inlet Stop ValveFitting The Boiler Fitting the Pressure Relief Discharge Pipe FigCondensate Drain see section Tighten all the connectionsFitting The Flue Wall Thickness WasteFlue Elbow Ensure Elbow is fully Engaged into BoilerEnsure Extension is Fully engaged into Boiler Adaptor Inner Flue Support BracketEnsure Flue is fully Engaged into Flue Elbow Making The Electrical Connections Preliminary Electrical ChecksTerminal Block Cover Cable ClampSelector Switch Display CommissioningCommissioning the Boiler Heat Exchanger Automatic Air Vent Screw PumpTemperature Control CheckingSetting the Timer Case Front Panel Facia Panel CompletionCompletion Servicing 13 .1 Annual ServicingViewing Window Annual ServicingBurner Spark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Fan Fig Venturi FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorExtension Piece Burner FigInsulation Fig Central Heating Temperature Sensor NTC Fig Safety Thermostat FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigHeat Exchanger Automatic Air Vent Fig Pump Head Only FigPump Complete Fig Automatic Air Vent FigPressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Figs Plate Heat Exchanger FigSelector Switch Fig 14.20 P.C.B. FigCompletely undo the screws securing the control box Pin FigVenturi Inlet Pipe Gas Valve FigExpansion Vessel Fig Checking the CO2 Temperature Control Selector Switch DisplayCombustion Check Illustrated Wiring Diagram ElectricalKey Description Manufacturers Short Parts ListShort Parts List Error Codes Fault FindingInitial Fault Finding Checks Error 133 flashing Reset position for 5 secondsDisplay illuminates Pump runsError 110 flashing Domestic Hot Water Follow operational sequenceTurn Domestic Hot Water Open DHW tap fullyPCB X3 connector terminals 3 Switch terminalFan jammed or faulty winding Replace PCB Is there 230V at Main terminals L and N Main terminal fuseGas at burner Replace gas valveTerminals 1 Ensure that the Hall Effect Sensor is in positionReplace heat exchanger Replace safety thermostatReplace PCB Is there 230V at GAS Boiler Commissioning Checklist Service Interval Record Brooks House, Coventry Road, Warwick. CV34 4LL UK Comp No 5116282 Iss 7 4/08