Baxi Potterton Gold HE A Range manual Annual Servicing, Burner, Viewing Window

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Burner

13.0 Servicing

Viewing Window

13.1 Annual Servicing (Cont)

7.5 ± 1

Electrode Position

Fan, Collector and Cover

Assembly

Electrode Leads

Fig. 76

Venturi

Injector

Fig. 77

Gas Inlet Pipe

Hall Effect

Sensor

Hydraulic Inlet

Assembly

Fig. 79

4 ± 0.5

10 ± 1

Threaded

Fig. 78

Bush

Blanking

Cold Water

Cap

Inlet Tap

Restricter

Filter

9.Undo the nut on the gas inlet pipe to the venturi (Fig. 77) and pull the sensing pipe off the fan.

10.Disconnect the electrode leads, noting their position, and the fan electrical plugs.

11.Undo the four nuts retaining the combustion box cover to the heat exchanger.

12.Carefully draw the fan, collector and cover assembly forward, being careful to retain the injector in the venturi (Figs. 76 & 77).

13.Clean any debris from the heat exchanger and check that the gaps between the tubes are clear.

14.Inspect the burner, electrodes and insulation, cleaning or replacing if necessary. Clean any dirt or dust from the air box.

15.Reassemble in reverse order.

NOTE: The sensing pipe must be reconnected to the fan, not the venturi.

DHW Filter (Fig. 79)

16.If the flow of domestic hot water is diminished, it may be necessary to clean the filter.

17.Initially check the cold water inlet tap filter.

18.Turn the tap off and draw off from a hot tap. Undo the blanking cap and remove the threaded bush (Fig. 78).

19.Extract the filter and rinse thoroughly in clean water. Reassemble and check the flow. If required clean the restricter filter as described below.

20.Pull off the Hall Effect sensor. Undo the restricter from the inlet/return manifold (Fig. 79).

21.Rinse the filter thoroughly in clean water and reassemble in reverse order.

22.Turn the selector switch fully anticlockwise against the spring pressure to the reset position and hold for 5 seconds to reset the boiler.

23.Complete the relevant Service Interval Record section of the Benchmark Commissioning Checklist at the rear of this publication and then hand it back to the user.

© Baxi Heating UK Ltd 2008

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Contents Installation & Service Instructions BS-EN ISO 9001 Accredited Company Natural GasScheme Members only Installer Notification GuidelinesImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice refer to the most recent version Technique Safe Manual HandlingGeneral PreparationContents Contents of Pack IntroductionDescription Layout General LayoutFrost Protection Mode Appliance OperationPump Protection Gold Combi 24, 28 & 33 HE a Technical Data22mm 15mm Dimensions and FixingsOrientation Flue Ø 100mm Tap Rail 32.5 mm Condensate Drain 65 mmBypass System DetailsInformation Central Heating CircuitSystem Filling and Pressurising Fig Expansion Vessel Central Heating onlyPressure Relief Valve Fig Domestic Hot Water Circuit Fig ShowersHard Water Areas Site Requirements LocationClearances Figs Electrical Supply Site RequirementVentilation of Compartments Gas SupplyCondensate Drain Flue terminal guard FlueThis bend is equivalent to 1 metre Flue OptionsHorizontal Flues Horizontal Flue SystemsMetre for each 135 bend This bend is equivalent to 1 metre Vertical Flues Twin PipeTwin & Vertical Flue Systems Metre for each 91.5 bendFlue Accessories Key Accessory Size Code No5111079 Flue Duct Adaptor Air duct adaptorFor Twin Flue Systems fit the adaptors as follows Flue Deflector Fig Flue DimensionsFor Roof Terminals Flue TrimPlume Displacement Plume Displacement Kit FigMetres Ring Adaptor Example Additional Accessories Elbow 5121369 Elbow Pair 512137028/33 Determining Permissible LengthsExhaust, securing in the brackets Shown in . Complete the installation of the 60ØGeneral Fitting Notes 30mmPlume Outlet Elbow Installation Unpacking & Initial PreparationFlushing Hose Fitting Cold Inlet Stop Valve Loop and valves must be connected as shown in the diagram aFitting the Filling Loop Double Check Valve Stop Valve Temporary Filling LoopTighten all the connections Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Condensate Drain see sectionEnsure Elbow is fully Engaged into Boiler Fitting The FlueWall Thickness Waste Flue ElbowInner Flue Support Bracket Ensure Flue is fully Engaged into Flue ElbowEnsure Extension is Fully engaged into Boiler Adaptor Cable Clamp Making The Electrical ConnectionsPreliminary Electrical Checks Terminal Block CoverHeat Exchanger Automatic Air Vent Screw Pump Selector Switch DisplayCommissioning Commissioning the BoilerChecking Temperature ControlSetting the Timer Completion CompletionCase Front Panel Facia Panel 13 .1 Annual Servicing ServicingAnnual Servicing BurnerViewing Window Changing Components Igniter FigSpark and Sensing Electrodes Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan Collector Fan FigVenturi Fig Injector FigBurner Fig Insulation FigExtension Piece Flue/Heat Exchanger Thermostat Sensor Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig DHW Temperature Sensor NTC FigAutomatic Air Vent Fig Heat Exchanger Automatic Air Vent FigPump Head Only Fig Pump Complete FigHall Effect Sensor Fig Pressure Gauge FigsPlate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly FigsPin Fig Selector Switch Fig14.20 P.C.B. Fig Completely undo the screws securing the control boxGas Valve Fig Expansion Vessel FigVenturi Inlet Pipe Temperature Control Selector Switch Display Combustion CheckChecking the CO2 Electrical Illustrated Wiring DiagramShort Parts List Short Parts ListKey Description Manufacturers Fault Finding Initial Fault Finding ChecksError Codes Pump runs Error 133 flashingReset position for 5 seconds Display illuminatesOpen DHW tap fully Error 110 flashingDomestic Hot Water Follow operational sequence Turn Domestic Hot WaterIs there 230V at Main terminals L and N Main terminal fuse PCB X3 connector terminals 3Switch terminal Fan jammed or faulty winding Replace PCBEnsure that the Hall Effect Sensor is in position Gas at burnerReplace gas valve Terminals 1Replace safety thermostat Replace PCB Is there 230V atReplace heat exchanger GAS Boiler Commissioning Checklist Service Interval Record UK Comp No 5116282 Iss 7 4/08 Brooks House, Coventry Road, Warwick. CV34 4LL