Baxi Potterton Gold HE A Range manual GAS Boiler Commissioning Checklist

Page 58

COLLECTIVE MARK

BENCHMARK No.

5

1

1

6

2

8

2

1.0 Introduction

 

 

 

 

 

 

 

GAS BOILER COMMISSIONING CHECKLIST

BOILER SERIAL No.

 

 

 

NOTIFICATION No.

 

 

 

 

 

CONTROLS To comply with the Building Regulations, each section must have a tick in one or other of the boxes

 

 

 

 

 

 

 

 

 

 

TIME & TEMPERATURE CONTROL TO HEATING

 

ROOM T/STAT & PROGRAMMER/TIMER

 

 

PROGRAMMABLE ROOMSTAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TIME & TEMPERATURE CONTROL TO HOT WATER

 

CYLINDER T/STAT & PROGRAMMER/TIMER

 

 

COMBI BOILER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEATING ZONE VALVES

 

 

FITTED

 

 

NOT REQUIRED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HOT WATER ZONE VALVES

 

 

FITTED

 

 

NOT REQUIRED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMOSTATIC RADIATOR VALVES

 

 

FITTED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AUTOMATIC BYPASS TO SYSTEM

 

 

FITTED

 

 

NOT REQUIRED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FOR ALL BOILERS CONFIRM THE FOLLOWING

THE SYSTEM HAS BEEN FLUSHED IN ACCORDANCE WITH THE BOILER MANUFACTURER’S INSTRUCTIONS?

THE SYSTEM CLEANER USED

THE INHIBITOR USED

FOR THE CENTRAL HEATING MODE, MEASURE & RECORD

GAS RATE

 

 

m3/hr

BURNER OPERATING PRESSURE (IF APPLICABLE)

 

N/A

 

 

CENTRAL HEATING FLOW TEMPERATURE

 

 

CENTRAL HEATING RETURN TEMPERATURE

 

 

ft3/hr

mbar

°C

°C

FOR COMBINATION BOILERS ONLY

HAS A WATER SCALE REDUCER BEEN FITTED?

YES

 

NO

 

 

 

 

WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED?

FOR THE DOMESTIC HOT WATER MODE, MEASURE & RECORD

GAS RATE

 

 

m3/hr

MAXIMUM BURNER OPERATING PRESSURE (IF APPLICABLE)

 

 

N/A

 

 

 

 

COLD WATER INLET TEMPERATURE

HOT WATER OUTLET TEMPERATURE

WATER FLOW RATE

ft3/hr

mbar

°C

°C

lts/min

FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING

THE CONDENSATE DRAIN HAS BEEN INSTALLED IN ACCORDANCE WITH

 

THE MANUFACTURER’S INSTRUCTIONS?

YES

FOR ALL INSTALLATIONS CONFIRM THE FOLLOWING

THE HEATING AND HOT WATER SYSTEM COMPLIES

WITH CURRENT BUILDING REGULATIONS

THE APPLIANCE AND ASSOCIATED EQUIPMENT HAS BEEN INSTALLED AND COMMISSIONED

IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS

IF REQUIRED BY THE MANUFACTURER, HAVE YOU RECORDED A CO/CO2 RATIO READING? N/A

 

YES

 

CO/CO2 RATIO

 

 

 

 

 

 

 

 

 

THE OPERATION OF THE APPLIANCE AND SYSTEM

 

 

 

 

 

 

CONTROLS HAVE BEEN DEMONSTRATED TO THE CUSTOMER

 

 

 

 

 

 

 

 

 

 

 

 

 

THE MANUFACTURER’S LITERATURE HAS BEEN LEFT WITH THE CUSTOMER

 

 

 

 

 

 

 

 

 

 

 

 

COMMISSIONING ENG’S NAME PRINT

 

 

 

CORGI ID No.

 

1 © Baxi Heating UK Ltd 2008

SIGN

 

 

 

DATE

 

 

1

 

 

 

 

58

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Contents Installation & Service Instructions Natural Gas BS-EN ISO 9001 Accredited CompanyInstaller Notification Guidelines Scheme Members onlyLegislation Important Installation, Commissioning, Service & RepairCodes of Practice refer to the most recent version Preparation Safe Manual HandlingGeneral TechniqueContents Introduction Contents of PackDescription General Layout LayoutAppliance Operation Frost Protection ModePump Protection Technical Data Gold Combi 24, 28 & 33 HE aFlue Ø 100mm Tap Rail 32.5 mm Condensate Drain 65 mm Dimensions and FixingsOrientation 22mm 15mmCentral Heating Circuit System DetailsInformation BypassExpansion Vessel Central Heating only System Filling and Pressurising FigPressure Relief Valve Fig Showers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsClearances Figs Gas Supply Site RequirementVentilation of Compartments Electrical SupplyCondensate Drain Flue Flue terminal guardHorizontal Flue Systems Flue OptionsHorizontal Flues This bend is equivalent to 1 metreMetre for each 91.5 bend Vertical Flues Twin PipeTwin & Vertical Flue Systems Metre for each 135 bend This bend is equivalent to 1 metreKey Accessory Size Code No Flue Accessories5111079 Air duct adaptor Flue Duct AdaptorFor Twin Flue Systems fit the adaptors as follows Flue Trim Flue DimensionsFor Roof Terminals Flue Deflector FigPlume Displacement Kit Fig Plume DisplacementMetres Ring Adaptor Determining Permissible Lengths Additional Accessories Elbow 5121369 Elbow Pair 512137028/33 Example30mm Shown in . Complete the installation of the 60ØGeneral Fitting Notes Exhaust, securing in the bracketsPlume Outlet Elbow Unpacking & Initial Preparation InstallationFlushing Double Check Valve Stop Valve Temporary Filling Loop Loop and valves must be connected as shown in the diagram aFitting the Filling Loop Hose Fitting Cold Inlet Stop ValveCondensate Drain see section Fitting The BoilerFitting the Pressure Relief Discharge Pipe Fig Tighten all the connectionsFlue Elbow Fitting The FlueWall Thickness Waste Ensure Elbow is fully Engaged into BoilerEnsure Flue is fully Engaged into Flue Elbow Inner Flue Support BracketEnsure Extension is Fully engaged into Boiler Adaptor Terminal Block Cover Making The Electrical ConnectionsPreliminary Electrical Checks Cable ClampCommissioning the Boiler Selector Switch DisplayCommissioning Heat Exchanger Automatic Air Vent Screw PumpTemperature Control CheckingSetting the Timer Completion CompletionCase Front Panel Facia Panel Servicing 13 .1 Annual ServicingBurner Annual ServicingViewing Window Igniter Fig Changing ComponentsSpark and Sensing Electrodes Fig Injector Fig Fan FigVenturi Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorInsulation Fig Burner FigExtension Piece DHW Temperature Sensor NTC Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig Flue/Heat Exchanger Thermostat Sensor FigPump Complete Fig Heat Exchanger Automatic Air Vent FigPump Head Only Fig Automatic Air Vent FigPressure Gauge Figs Hall Effect Sensor FigDiverter Valve Motor Unit & Assembly Figs Plate Heat Exchanger FigCompletely undo the screws securing the control box Selector Switch Fig14.20 P.C.B. Fig Pin FigExpansion Vessel Fig Gas Valve FigVenturi Inlet Pipe Combustion Check Temperature Control Selector Switch DisplayChecking the CO2 Illustrated Wiring Diagram ElectricalShort Parts List Short Parts ListKey Description Manufacturers Initial Fault Finding Checks Fault FindingError Codes Display illuminates Error 133 flashingReset position for 5 seconds Pump runsTurn Domestic Hot Water Error 110 flashingDomestic Hot Water Follow operational sequence Open DHW tap fully Fan jammed or faulty winding Replace PCB PCB X3 connector terminals 3 Switch terminal Is there 230V at Main terminals L and N Main terminal fuseTerminals 1 Gas at burnerReplace gas valve Ensure that the Hall Effect Sensor is in positionReplace PCB Is there 230V at Replace safety thermostatReplace heat exchanger GAS Boiler Commissioning Checklist Service Interval Record Brooks House, Coventry Road, Warwick. CV34 4LL UK Comp No 5116282 Iss 7 4/08
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